Electronics Cypher Plugboard Cypher Plugboard 10 Numeric Design - thepinkmile/Enigma-NG GitHub Wiki

Cypher-Plugboard Board - 10-Numeric Variant Design Specification

Status: Draft Project: Enigma-NG Version: v.0.1.0 Associated Hardware Revision: Rev A Last Updated: 2026-08-19 Parent Document: design/Electronics/Cypher-Plugboard/Design_Spec.md


1. Overview

This document specifies the 10-Numeric variant of the Enigma-NG Cypher-Plugboard Board. It supports the 10-digit numeric-only cipher alphabet (0-9), mirroring Cypher-Input's/ Cypher-Output's own 10-Numeric variant character set.

All three Cypher-Plugboard variants share an identical electrical circuit (connector-only HID / USM mating) and an identical PCB strip (J1/J2 only - see design/Electronics/Cypher-Plugboard/Design_Spec.md). Only the jack field's row count, character layout, and jack quantity differ between variants; the jack field mounts to its own machined metal enclosure (not the PCB), sized to this variant's own 2-row layout - the smallest of the three enclosures.

2. Jack Field Layout

10 plug positions, each with 2 jack sockets (Pass 1, Pass 2) placed immediately next to each other, horizontally. Arranged in 2 rows, top-to-bottom:

Row Characters Positions
1 0 1 2 3 4 5
2 5 6 7 8 9 5

Total: 10 positions, 20 jack sockets.

Character order: plain numeric order, left-to-right, top-to-bottom.

3. RefDes Allocation

Jacks are numbered sequentially, row by row (top-to-bottom), left-to-right within each row, with the Pass 1 jack immediately followed by its Pass 2 partner at each position:

Row Characters RefDes Range Qty
1 0-4 J3-J12 10
2 5-9 J13-J22 10

Total: J3-J22, 20 jack sockets.

4. Bill of Materials

RefDes Specification MPN Manufacturer DigiKey PN Mouser PN JLCPCB PN Alt Supplier + PN Notes Footprint Available Footprint Downloaded Qty
J3-J22 Switchcraft 12A ("E12A"), 6.35mm (1/4") 2-conductor switched panel-mount jack 12A Switchcraft SC1089-ND 502-12A - - Plugboard patch jacks, 10 positions x 2 passes; manually assembled, not part of the JLCPCB PCBA order (no JLCPCB PN); 3/8-32 UNEF-2A threaded bushing - - 20

Sourcing status: confirmed 2026-08-19 - Switchcraft 12A, DigiKey SC1089-ND, Mouser 502-12A. Datasheet: design/Datasheets/Switchcraft-12A-datasheet.pdf.