Design Log DEC 036 link beta former monitor pins reallocated as grouped power rails - thepinkmile/Enigma-NG GitHub Wiki

DEC-036 - LINK-BETA Former Monitor Pins Reallocated as Grouped Power Rails

  • Status: Decided
  • Date: 2026-04-18
  • Category: Electrical / Power distribution
  • Area: Controller Board J2 (LINK-BETA), Stator Board J8, Settings/Servo 5V branch
  • Author: Izzyonstage & GitHub Copilot

Summary

Keep LINK-BETA as the 40-pin Samtec ERF8/ERM8 pair from DEC-015, but stop carrying a large legacy spare block. Reallocate the former ENC monitor positions into grouped power rails: 4 contiguous 5V_MAIN pins, 3 additional 3V3_ENIG pins, and 3 additional GND return pins.

Problem

After DEC-031 migrated ENC_IN/ENC_OUT monitoring and SYS_RESET_N to Stator-side I²C expanders, a large section of LINK-BETA remained unused. That left the connector under-utilised while the Stator-side 5V branch had only 2 pins (1.0A connector capacity) available for the servo and the Settings Board indicator rail.

Decision

Retain the 40-pin LINK-BETA connector and apply this active allocation:

Pin Signal Direction Notes
1 GND - JTAG leading shield
2 TCK CTRL→Stator JTAG clock
3 GND - TCK/TMS inter-pin shield
4 TMS CTRL→Stator JTAG mode select
5 GND - TMS/TDI inter-pin shield
6 TDI CTRL→Stator JTAG data in
7 GND - TDI/GND inter-pin shield
8 GND - Extra JTAG trailing/guard ground
9 GND - JTAG trailing shield
10 GND - Isolation moat pin 1
11 GND - Isolation moat pin 2
12 I2C1_SDA Bidir Shared Stator/Settings I²C-1 data extension
13 I2C1_SCL Bidir Shared Stator/Settings I²C-1 clock extension
14 5V_MAIN PM→Stator Grouped 5V_MAIN feed
15 5V_MAIN PM→Stator Grouped 5V_MAIN feed
16 5V_MAIN PM→Stator Grouped 5V_MAIN feed
17 5V_MAIN PM→Stator Grouped 5V_MAIN feed
18 GND - 5V_MAIN return moat
19 3V3_ENIG PM→Stator Additional 3V3_ENIG feed
20 3V3_ENIG PM→Stator Additional 3V3_ENIG feed
21 3V3_ENIG PM→Stator Additional 3V3_ENIG feed
22 GND - Grouped return for the mixed-power block
23 GND - Grouped return for the mixed-power block
24 GND - Grouped return for the mixed-power block
25 GND - TTD_RETURN leading shield
26 TTD_RETURN Stator→CTRL JTAG TDO short-path return
27 GND - TTD_RETURN trailing shield
28-35 3V3_ENIG PM→Stator Existing 3V3_ENIG pass-through block
36-40 GND - Main power return block

Rationale

  • The connector footprint, mating safety, and stack geometry from DEC-015 stay unchanged.
  • Grouping all four 5V_MAIN pins together simplifies routing and clearly separates the 5V branch from the I²C and JTAG regions.
  • 4 x 5V_MAIN pins provide 2.0A connector capacity, giving ample headroom above the current 0.74A downstream budget (Settings Board indicators + servo).
  • The extra 3V3_ENIG pins make LINK-BETA electrically overprovisioned, so the upstream 3.0A LDO remains the only practical 3V3 limit.

Impact

  • Controller / Stator LINK-BETA tables updated to grouped 5V_MAIN, 3V3_ENIG, and GND allocations
  • Settings Board and Stator docs updated to source 5V_MAIN from LINK-BETA pins 14-17
  • Historical Controller probe-access concept repurposed from unused spare pads to power/I²C bring-up probes

Cross-ref

DEC-015 (40-pin connector retained). DEC-031 (freed the former monitor pins). DEC-034 (Settings Board full-RGB 5V indicator branch creates a standing Stator-side 5V load). DEC-040 (all Diagnostics Banks removed from active specs; revisit only during coupon review).