Design Log DEC 002 poe option a2 selected coilcraft poe600f 12ld - thepinkmile/Enigma-NG GitHub Wiki

DEC-002 - PoE Option A2 Selected: Coilcraft POE600F-12LD

  • Status: Decided
  • Date: 2025
  • Category: Electrical
  • Area: Power Module PoE subsystem, T2 transformer, TPS23730 feedback network

Decision

The PoE transformer T2 uses a Coilcraft POE600F-12LD off-the-shelf ACF transformer (12V output, 60W, 200kHz, ≥1500Vrms isolation, SMT package). The remainder of the PoE chain uses TPS2372-4 (802.3bt Type 4 PD interface) and TPS23730 (ACF controller), with TPS23730 feedback resistors adjusted for the 12V output.

Rationale

  • Replaces a custom-wound transformer design (Option A: 15V, 8-16 week lead time, ~£35-46 BOM) with a catalogue part available from Coilcraft Direct.
  • Off-the-shelf: £3.54 qty-1, ~£1.86 volume, in stock. Lead time: days not weeks.
  • Same ACF topology as the custom design - only feedback resistors change. No PCB layout changes to high-current paths.
  • 12V output falls within the TPS25980 eFuse UVLO/OVLO window (11V - 16.9V) with no additional buck stage needed.

Alternatives Considered

  • Option A (Custom T2, 15V): Higher voltage headroom. Rejected: custom winding, long lead time, cost.

  • Option C (Silvertel Ag59812-LPB integrated module): Higher integration, 95% efficiency, ~£19-27. Rejected: higher cost, fixed form factor, less flexibility for thermal management, vendor

    lock-in.

  • Kinetic Technologies KPM5912: 85W, 93% efficiency. Rejected: not stocked by any UK/EU distributor.

Key Parameters

Parameter Value
Part Coilcraft POE600F-12LD
Output 12V nominal
Power 60W (Type 4 PD, 72W class)
Isolation ≥1500Vrms
Topology Active Clamp Flyback (ACF)
Package SMT
Price (qty-1) ~£3.54