Connector - nolanhergert/EasyLED GitHub Wiki

Kind of require USB for using external USB power, but what about the LED strips and other stuff?

Requirements:

  • At least 3 pins. 4 is preferable. Power, ground, data 1, data 2.
  • I think injection over-molded. However, might not be necessary? Need to test.

Note: All connector types are good enough for water resistance (I think, untested) and strain relief. Note: Ranked by importance

Category Dupont/Ribbon/.1" header Audio Jack USB Micro USB C
Cost ~$.15 each
$2 for 40-pin 30cm
$.10 each
$.14 for male to male + .06 shipping in quantity
https://www.alibaba.com/product-detail/Jack-3-5mm-Audio-Extension-Cable_62248272505.html
Need data pins
$.30 each
$.25 plus shipping
https://www.alibaba.com/product-detail/cantell-3A-High-grade-android-usb_62421542827.html
Or $.33 on ebay from US!
https://www.ebay.com/itm/100x-Bulk-Wholesale-Lot-Of-Micro-USB-Cable-Charger-Cord-9-Inch-Cable-Quality-/254636147047
$.30, 2ft, color is not deep black though https://www.ebay.com/itm/393183832060
Cheapest ($.33 with free shipping), but wide-ish connector (11.4mm is least wide, 12.4mm is max width. (adds .5mm on each top and side) 12.7mm on board is ok) :/ https://www.superdutyproducts.com/products/wholesale-lot-100x-3ft-black-or-white-micro-usb-data-charging-phone-tablet-cable, https://detail.1688.com/offer/568473148750.html?spm=a26352.13672862.offerlist.140.383e325aaVw64x
$.60 each
$.28+.28 shipping
https://www.alibaba.com/product-detail/Usb-Type-C-Cable-Type-C_62038680599.html
USB C to USB C for $1.25 in US. https://www.ebay.com/itm/143728527172
Manufacturability Bad (at least for TH). Requires manual assembly
Need to glue dupont connectors together so it's easy to plug
No PNP for some reason Yes Yes
Power (4V, 1A min) >5V >2.1A Some connectors are 1A rated, not sure about cables 5V 1.8A 5V 2.1A?
Looks Hard to get ribbon cable all black.
Multi-color dupont apparently looks like a prototype and not scuff resistant (wires aren't double shrouded)
Can't find waterproof plugs
Not keyed
Great! Great! Great!

Water resistant non-ugly connectors

  • I personally don't mind using .1" header connectors (dupont wire) and marine (hot glue lined) heat shrink, but they apparently don't look that professional.
  • Doing it without a connector is just way too hand-done. People will want to mix and match and I don't want to hand-do everything.
  • Hot glue works too, but most people don't want to deal with it. However, DIY folks will.

USB Jack

Doesn't matter usb c or micro usb, at least I don't think...

  • JLCPCB support pick and placing the female side of this jack
  • USB Micro jack is reliably $.03, whereas USB C is reliably $.10. Not that much of a difference.
  • Easy to find USB micro cables of the proper length for $.30-$.40 in quantities of 100 stateside on ebay. Cheap USB C cables still have $100 shipping on Alibaba.
  • People already have plenty of USB Micro cables. Most battery designs have a usb micro cable already (at least the Monoprice ones)
  • Dollar Tree has both for $1. They interestingly don't say the USB C carries 2.1A though. Need to test it!
  • Not using it for actual USB

$.25 for micro usb cable: https://www.alibaba.com/product-detail/cantell-3A-High-grade-android-usb_62421542827.html?spm=a2700.7724857.normal_offer.d_title.21fe39d3j1B0JJ $.30 for one sided USB C cable: https://www.alibaba.com/product-detail/Usb-Type-C-Cable-Type-C_62038680599.html?spm=a2700.galleryofferlist.normal_offer.d_title.2b07477cf2Lopt&s=p

  • Potential long term is for USB C cables to be double ended. Woo!

AliExpress, they don't have them for cheaper than $.60.

Audio extension cables (ideally smaller, so 2.5mm)

Another concept. Doesn't have to be this, but it is ubiquitous.

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