micro_usb - dwilson2547/wiki_demo GitHub Wiki

Micro USB Connectors

Micro USB connectors are miniaturized versions of the Universal Serial Bus (USB) interface, designed for portable and mobile devices where space is at a premium. Developed by the USB Implementers Forum (USB-IF), Micro USB connectors provide data transfer and power delivery capabilities in a compact form factor.

Overview

Micro USB connectors feature:

  • Compact size suitable for mobile devices
  • Reversible plug design (though not symmetrical)
  • Multiple pin configurations (4-pin and 5-pin variants)
  • USB 2.0 high-speed data transfer (480 Mbps)
  • Power delivery capabilities up to 2.5W (5V @ 500mA) standard
  • Enhanced power delivery options available
  • Operating temperature: -25°C to +85°C
  • Insertion/withdrawal cycles: 10,000 minimum
  • Compliance with USB 2.0 and USB OTG specifications

Connector Types

Micro USB-A

Rectangular connector, less common, primarily used for USB host applications.

Micro USB-B

Trapezoidal connector, most common type found on mobile devices, smartphones, and tablets.

Micro USB-AB

Receptacle that accepts both Micro USB-A and Micro USB-B plugs.

Pin Configurations

4-Pin Micro USB (Standard)

The basic 4-pin configuration supports standard USB 2.0 functionality.

5-Pin Micro USB (OTG - On-The-Go)

The 5-pin configuration adds USB OTG capability, allowing devices to act as both host and peripheral.

Connector Specifications Chart

Specification Micro USB-A Micro USB-B Micro USB-AB
Physical Dimensions
Plug Length 6.85mm 6.85mm -
Plug Width 1.8mm 6.85mm -
Plug Height 3.8mm 1.8mm -
Receptacle Depth 6.5mm 6.5mm 6.5mm
Electrical Specifications
Pin Count 4 or 5 4 or 5 4 or 5
Data Rate 480 Mbps (Hi-Speed) 480 Mbps (Hi-Speed) 480 Mbps (Hi-Speed)
Power Rating 2.5W (5V @ 500mA) 2.5W (5V @ 500mA) 2.5W (5V @ 500mA)
Contact Resistance 30mΩ max 30mΩ max 30mΩ max
Insulation Resistance 1000MĪ© min 1000MĪ© min 1000MĪ© min
Mechanical Properties
Insertion Force 35N max 35N max 35N max
Withdrawal Force 10N min 10N min 10N min
Retention Force 25N min 25N min 25N min
Mating Cycles 10,000 min 10,000 min 10,000 min

Pin Assignments and Functions

4-Pin Micro USB Configuration

Pin Signal Name Function Wire Color (Standard) Voltage/Current
1 VBUS Power (+5V) Red +5V @ 500mA max
2 D- Data Negative White 3.3V logic
3 D+ Data Positive Green 3.3V logic
4 GND Ground Black 0V (Ground)

5-Pin Micro USB Configuration (OTG)

Pin Signal Name Function Wire Color (Standard) Voltage/Current
1 VBUS Power (+5V) Red +5V @ 500mA max
2 D- Data Negative White 3.3V logic
3 D+ Data Positive Green 3.3V logic
4 ID OTG Identification Blue/Yellow 0V or Float
5 GND Ground Black 0V (Ground)

Pin Layout Diagrams

4-Pin Micro USB-B Connector

Receptacle View (Top View):
ā”Œā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”
│  1   2   3   4  │
│  o   o   o   o  │
│                 │
ā””ā”€ā”€ā”€ā”€ā”€ā”¬ā”€ā”€ā”€ā”€ā”€ā”¬ā”€ā”€ā”€ā”€ā”€ā”˜
      │     │
   Housing  Shell

Plug View (Cable End):
ā”Œā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”
│                 │
│  o   o   o   o  │
│  4   3   2   1  │
ā””ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”˜

Pin Functions:
1 = VBUS (+5V Power)
2 = D- (Data Negative) 
3 = D+ (Data Positive)
4 = GND (Ground)

5-Pin Micro USB-B OTG Connector

Receptacle View (Top View):
ā”Œā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”
│ 1  2  3  4  5    │
│ o  o  o  o  o    │
│                  │
ā””ā”€ā”€ā”€ā”€ā”€ā”¬ā”€ā”€ā”€ā”€ā”€ā”¬ā”€ā”€ā”€ā”€ā”€ā”€ā”˜
      │     │
   Housing  Shell

Plug View (Cable End):
ā”Œā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”
│                  │
│ o  o  o  o  o    │
│ 5  4  3  2  1    │
ā””ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”€ā”˜

Pin Functions:
1 = VBUS (+5V Power)
2 = D- (Data Negative)
3 = D+ (Data Positive) 
4 = ID (OTG Identification)
5 = GND (Ground)

Signal Descriptions

VBUS (Power)

  • Supplies +5V DC power from host to device
  • Standard current: 100mA (low power) to 500mA (high power)
  • Enhanced charging modes can provide higher currents
  • Protected by overcurrent detection

D+ and D- (Differential Data)

  • Twisted pair for high-speed USB 2.0 data transmission
  • 3.3V CMOS logic levels
  • 90Ī© differential impedance
  • Supports Low Speed (1.5 Mbps), Full Speed (12 Mbps), and Hi-Speed (480 Mbps)

ID Pin (OTG Only)

  • Determines USB OTG role (host or device)
  • Grounded (0V): Device operates as USB host (A-device)
  • Floating (open): Device operates as USB peripheral (B-device)
  • Resistor to ground: Accessory Charger Adapter (ACA) mode

Ground (GND)

  • Reference potential for all signals
  • Return path for power current
  • Connected to cable shield for EMI protection

USB OTG Functionality

Host Mode (A-Device)

When ID pin is grounded:

  • Device can power and control USB peripherals
  • Provides VBUS power to connected devices
  • Acts as USB host controller
  • Can connect keyboards, mice, storage devices, etc.

Peripheral Mode (B-Device)

When ID pin is floating:

  • Device acts as USB peripheral
  • Receives power from USB host via VBUS
  • Responds to host commands and requests
  • Standard device operation mode

Dual-Role Operation

  • Can switch between host and device modes
  • Role determined by ID pin state
  • Allows peer-to-peer communication between mobile devices
  • Enables direct file transfers without PC

Power Delivery Specifications

Standard USB Power

Current Level Voltage Current Power Use Case
Low Power 5V 100mA 0.5W Low-power peripherals
High Power 5V 500mA 2.5W Standard devices

Enhanced Charging Modes

Mode Voltage Current Power Description
USB BC 1.2 5V 1.5A 7.5W Battery Charging Specification
Dedicated Charger 5V 2A 10W Wall charger mode
Proprietary Fast 5V-12V 1A-3A 15W+ Manufacturer-specific

Common Applications

Mobile Devices

  • Smartphones and tablets
  • Portable media players
  • E-readers and digital cameras
  • Bluetooth speakers and headphones

Computing Peripherals

  • External hard drives and USB hubs
  • Wireless adapters and dongles
  • Development boards (Arduino, Raspberry Pi)
  • IoT and embedded devices

Automotive and Industrial

  • Car charging ports and infotainment
  • Industrial control panels
  • Medical devices and instruments
  • Test and measurement equipment

Connector Variants and Part Numbers

Receptacle (PCB Mount)

Type Pins Mounting Orientation Common Part Numbers
Micro USB-B 4 SMT Horizontal 10118194-0001LF, UJ2-MBH-1-TH
Micro USB-B 5 SMT Horizontal 10118194-0002LF, UJ2-MBH-G-TH
Micro USB-B 4 Through-hole Vertical 151-1206-1-ND, UJ2-MB-1-TH
Micro USB-B 5 Through-hole Vertical 151-1207-1-ND, UJ2-MB-G-TH

Cable Assemblies

Configuration Length AWG Shielding Applications
USB-A to Micro USB-B 1m, 2m, 3m 28/24 AWG Yes Standard charging/data
USB-C to Micro USB-B 1m, 2m 28/24 AWG Yes Modern device compatibility
OTG Adapter 10cm 28 AWG Yes Host mode connection

Design Considerations

PCB Layout Guidelines

  • Maintain 90Ī© differential impedance for D+/D- traces
  • Keep data traces as short as possible and matched in length
  • Use ground planes for signal return paths
  • Place ESD protection close to connector
  • Avoid routing high-speed signals near connector

Mechanical Design

  • Provide adequate strain relief for cable connections
  • Consider connector orientation and accessibility
  • Allow clearance for cable bend radius
  • Use proper mounting holes and mechanical support

Thermal Considerations

  • Account for power dissipation during charging
  • Provide thermal vias under high-current pins
  • Consider ambient temperature in current derating
  • Monitor connector temperature during operation

Testing and Validation

Electrical Tests

  • Continuity and resistance measurements
  • Insulation resistance testing
  • High-potential (hipot) testing
  • Signal integrity analysis

Mechanical Tests

  • Insertion/withdrawal force testing
  • Connector retention testing
  • Durability cycling (10,000 cycles minimum)
  • Vibration and shock testing

Environmental Tests

  • Temperature cycling (-25°C to +85°C)
  • Humidity testing
  • Salt spray corrosion testing
  • Thermal shock testing

Troubleshooting Common Issues

Connection Problems

  • Loose connection: Check connector retention and wear
  • Intermittent contact: Inspect for bent pins or debris
  • No charging: Verify VBUS continuity and voltage
  • Data transfer failure: Check D+/D- signal integrity

Power Issues

  • Slow charging: Check current capability and cable AWG
  • Overvoltage: Verify charger output voltage regulation
  • Ground loops: Ensure proper grounding and isolation

OTG Problems

  • Host mode not working: Verify ID pin is properly grounded
  • Device not recognized: Check VBUS power and data signals
  • Role switching failure: Test ID pin resistance and switching

Safety and Compliance

Standards Compliance

  • USB 2.0 Specification (USB-IF)
  • IEC 62680-1-1 (USB connector specifications)
  • RoHS compliance for environmental safety
  • UL/CSA safety certifications

ESD Protection

  • Use TVS diodes on all USB signal lines
  • Implement proper grounding techniques
  • Follow IEC 61000-4-2 ESD testing standards
  • Consider human body model (HBM) protection

Future Considerations

Obsolescence Planning

  • USB-C is becoming the new standard
  • Many new devices are moving away from Micro USB
  • Consider migration path for new designs
  • Maintain legacy support where required

Alternative Connectors

  • USB-C: Reversible, higher power, USB 3.0+ support
  • Lightning: Apple proprietary, similar size
  • USB Mini-B: Larger but more robust
  • Magnetic connectors: For harsh environments
āš ļø **GitHub.com Fallback** āš ļø