dupont - dwilson2547/wiki_demo GitHub Wiki
DuPont connectors are a family of low-cost, versatile electrical connectors commonly used in electronics prototyping, hobbyist projects, and low-current applications. Originally developed by DuPont (now part of TE Connectivity), these connectors are characterized by their 0.1" (2.54mm) pitch spacing and simple friction-fit connection mechanism.
DuPont connectors feature:
- 2.54mm (0.1") pitch spacing (compatible with standard breadboards)
- Simple friction-fit mating mechanism
- No locking mechanism (relies on friction)
- Low-cost construction
- Easy field assembly
- Wide variety of housing configurations
- Operating temperature: -55°C to +105°C
- Voltage rating: Up to 250V AC/DC
- Current rating: 3A per contact (depending on wire gauge)
The most common type, featuring plastic housings with friction-fit contacts.
Pre-assembled wire-to-wire connections with DuPont terminals.
Male pin strips designed to mate with DuPont housings.
Female socket strips, often used on PCBs.
Housing Type | Pin Count | Pitch | Housing Dimensions (L×W×H mm) | Wire Gauge | Current Rating | Common Part Numbers |
---|---|---|---|---|---|---|
Single Row Housings | ||||||
Female Housing | 1 | 2.54mm | 8.0×2.5×8.5 | 28-18 AWG | 3A | 640456-1 |
Female Housing | 2 | 2.54mm | 10.5×2.5×8.5 | 28-18 AWG | 3A | 640456-2 |
Female Housing | 3 | 2.54mm | 13.0×2.5×8.5 | 28-18 AWG | 3A | 640456-3 |
Female Housing | 4 | 2.54mm | 15.5×2.5×8.5 | 28-18 AWG | 3A | 640456-4 |
Female Housing | 5 | 2.54mm | 18.0×2.5×8.5 | 28-18 AWG | 3A | 640456-5 |
Female Housing | 6 | 2.54mm | 20.5×2.5×8.5 | 28-18 AWG | 3A | 640456-6 |
Female Housing | 7 | 2.54mm | 23.0×2.5×8.5 | 28-18 AWG | 3A | 640456-7 |
Female Housing | 8 | 2.54mm | 25.5×2.5×8.5 | 28-18 AWG | 3A | 640456-8 |
Female Housing | 9 | 2.54mm | 28.0×2.5×8.5 | 28-18 AWG | 3A | 640456-9 |
Female Housing | 10 | 2.54mm | 30.5×2.5×8.5 | 28-18 AWG | 3A | 640456-10 |
Female Housing | 12 | 2.54mm | 35.5×2.5×8.5 | 28-18 AWG | 3A | 640456-12 |
Female Housing | 15 | 2.54mm | 43.0×2.5×8.5 | 28-18 AWG | 3A | 640456-15 |
Female Housing | 20 | 2.54mm | 55.5×2.5×8.5 | 28-18 AWG | 3A | 640456-20 |
Dual Row Housings | ||||||
Female Housing | 2×2 (4) | 2.54mm | 10.5×5.0×8.5 | 28-18 AWG | 3A | 640456-2x2 |
Female Housing | 2×3 (6) | 2.54mm | 13.0×5.0×8.5 | 28-18 AWG | 3A | 640456-2x3 |
Female Housing | 2×4 (8) | 2.54mm | 15.5×5.0×8.5 | 28-18 AWG | 3A | 640456-2x4 |
Female Housing | 2×5 (10) | 2.54mm | 18.0×5.0×8.5 | 28-18 AWG | 3A | 640456-2x5 |
Female Housing | 2×6 (12) | 2.54mm | 20.5×5.0×8.5 | 28-18 AWG | 3A | 640456-2x6 |
Female Housing | 2×7 (14) | 2.54mm | 23.0×5.0×8.5 | 28-18 AWG | 3A | 640456-2x7 |
Female Housing | 2×8 (16) | 2.54mm | 25.5×5.0×8.5 | 28-18 AWG | 3A | 640456-2x8 |
Female Housing | 2×10 (20) | 2.54mm | 30.5×5.0×8.5 | 28-18 AWG | 3A | 640456-2x10 |
Pin Headers (Male) | ||||||
Pin Header | 1×40 | 2.54mm | 101.6×2.5×8.5 | - | 3A | Break-away strips |
Pin Header | 2×40 | 2.54mm | 101.6×5.0×8.5 | - | 3A | Break-away strips |
1
o
1 2
o o
1 2 3
o o o
1 2 3 4
o o o o
1 2 3 4 5
o o o o o
1 2 3 4 5 6
o o o o o o
1 2 3 4 5 6 7 8
o o o o o o o o
1 2 3 4 5 6 7 8 9 10
o o o o o o o o o o
1 2
o o
o o
3 4
1 2 3
o o o
o o o
4 5 6
1 2 3 4
o o o o
o o o o
5 6 7 8
1 2 3 4 5
o o o o o
o o o o o
6 7 8 9 10
1 2 3 4 5 6 7 8
o o o o o o o o
o o o o o o o o
9 10 11 12 13 14 15 16
Contact Type | Material | Plating | Wire Gauge | Crimp Tool | Part Number |
---|---|---|---|---|---|
Female Terminal | Phosphor Bronze | Tin | 28-18 AWG | Standard crimp | 640445-1 |
Female Terminal | Phosphor Bronze | Gold | 28-18 AWG | Standard crimp | 640445-1 (Gold) |
Male Pin | Brass | Tin | 28-18 AWG | Standard crimp | 640441-1 |
Male Pin | Brass | Gold | 28-18 AWG | Standard crimp | 640441-1 (Gold) |
Type | Description | Length Options | Common Uses |
---|---|---|---|
Male-to-Male | Pin on both ends | 10cm, 20cm, 30cm | Breadboard connections |
Female-to-Female | Socket on both ends | 10cm, 20cm, 30cm | Board-to-board connections |
Male-to-Female | Pin to socket | 10cm, 20cm, 30cm | Board-to-breadboard |
- Red: Power/VCC (+3.3V, +5V, +12V)
- Black: Ground/GND
- Yellow: Data/Signal lines
- White: Data/Signal lines
- Blue: Data/Signal lines
- Green: Data/Signal lines
- Orange: Clock signals
- Purple: Control signals
- Strip wire 2-3mm from end
- Insert wire into crimp terminal
- Crimp using appropriate tool (or needle-nose pliers)
- Ensure good mechanical and electrical connection
- Insert terminal into housing until it clicks
- Insert crimped terminals into housing
- Ensure proper orientation (key tab alignment)
- Push until terminal locks in place
- Verify terminals cannot be pulled out
- Check pin 1 orientation
- Insert pin header through PCB holes
- Ensure proper alignment and seating
- Solder all pins from component side
- Trim excess pin length if needed
- Breadboard connections
- Arduino/Raspberry Pi projects
- Sensor interfacing
- Development board connections
- LED strips and modules
- Servo motor connections
- Switch and button interfaces
- Display connections (LCD, OLED)
- Learning electronics basics
- STEM education kits
- Science fair projects
- Robotics clubs
- IoT sensor nodes
- Battery-powered projects
- Small embedded systems
- Wearable electronics
- Low cost and widely available
- Easy to assemble without special tools
- Compatible with standard 0.1" pitch components
- Variety of configurations available
- Suitable for prototyping and temporary connections
- No special crimping tools required (can use pliers)
- No locking mechanism (connections can come loose)
- Limited current capacity (3A maximum)
- Not suitable for high-vibration environments
- No environmental sealing
- Contact resistance can increase over time
- Not recommended for production applications
- Loose connections: Ensure terminals are fully inserted and crimped properly
- Intermittent contact: Check for oxidation or bent pins
- Wrong pin assignment: Verify pin 1 orientation and numbering
- High resistance: Clean contacts with isopropyl alcohol
- Use multimeter for continuity testing
- Check voltage drops across connections
- Verify proper crimping with gentle pull test
- Inspect for bent or damaged pins
- JST Connectors: Locking mechanism, better reliability
- Molex KK Series: More robust construction
- Hirose DF13: Micro-pitch for compact applications
- JST XH (2.5mm pitch): Slightly smaller spacing
- JST PH (2.0mm pitch): Compact option
- Molex PicoBlade (1.25mm pitch): Ultra-miniature
- Store in anti-static bags when possible
- Keep housings and terminals separated until use
- Avoid bending pins excessively
- Protect contacts from contamination
- Use proper orientation when mating/unmating
- Color-code wire sets for easy identification
- Keep common sizes (2, 3, 4, 5-pin) readily available
- Maintain stock of both male and female jumper wires
- Store in organized compartmented boxes