Battery: BMW iX, i4‐i7 (Gen5 platform) - dalathegreat/Battery-Emulator GitHub Wiki
[!CAUTION] Working with high voltage is dangerous. Always follow local laws and regulations regarding high voltage work. If you are unsure about the rules in your country, consult a licensed electrician for more information.
BMW Gen5 BEV Platform - (iX, i4, i5, i7)
BMW uses a shared modular platform across various vehicles with a common BMS (SME). BMW i4 for example has the SE26 or SE27 configuration.
Unlike i3, Gen5 now uses CAN-FD on the external side, and ISO-SPI between SME > Cell modules.
Technical data | SE26 | SE27 |
---|---|---|
Number of battery cells (lithium-ion battery) | 288 | 324 |
Number of cell modules | 4 dual-cell modules (two 12s3p) | 3 cell modules (4s3p) 4 dual-cell modules (two 12s3p) |
Voltage range | Min. 268.8 V - max. 408 V | Min. 302 V - max. 464 V |
Battery capacity | 198.6 Ah | 211 Ah |
Max. storable energy quantity | 70.3 kWh | 83.9 kWh |
Max. useful energy quantity | 68 kWh | 80.7 kWh |
Dimensions of the housing (length x width x height) | 2261 mm x 1708 mm x 285 mm | 2261 mm x 1708 mm x 285 mm |
Total weight | 500.9 kg | 561 kg |
Cooling system | Coolant | Coolant |
Note on CAN-FD
The Gen5 BMW battery architecture uses CAN-FD, so if you plan on integrating this battery, you will need to get the CAN-FD chip add-on
Pin Assignments at Plug Connector A332*1B
A332*1B is the external low voltage connection. Connector is a Hirschmann 805-587-545 16way 1.2 SealStar FA Connector. Some packs have the LV connection at the front of the pack and appear to use a back to back connector instead.
Pin | Type | Description / Signal Type | Connection / Measuring Information |
---|---|---|---|
1 | E | Supply, terminal 30 | Fuse F242 Power distribution box, rear |
2 | M | Ground | Ground point |
3 | E | Terminal 30c signal | High-voltage safety connector |
4 | E/A | Wake-up signal | Body Domain Controller |
5 | -- | not used | |
6 | -- | not used | |
7 | E/A | High-voltage interlock loop signal (loop these two via 33ohm resistor) | High-voltage safety connector |
8 | E/A | High-voltage interlock loop signal (loop these two via 33ohm resistor) | High-voltage safety connector |
9 | E | Crash signal | Crash safety module |
10 | -- | not used | |
11 | E/A | not all-wheel drive CAN-FD bus signal | Combined charging unit |
12 | E/A | 4WD CAN-FD bus signal | Electrical machine electronics 2 |
13 | E/A | not all-wheel drive CAN-FD bus signal | Combined charging unit |
14 | E/A | 4WD CAN-FD bus signal | Electrical machine electronics 2 |
15 | A | Activation | Coolant shutoff valve 2 |
16 | M | Ground | Coolant shutoff valve 2 |
HV Connectors
Count | Connector | Cable/Cap |
---|---|---|
1 | DC charge connector | Protective Cap Hv Battery 889520 - BMW (12-90-9-796-829) |
1 or 2 | main connectors | Protective Cap for HV Battery 889520 - BMW (12-90-9-796-829) |
1 | CCU/AC Connector (100A fused) | Suitable cable is 5A2DB59-03 |
HV Connector Blank - 3D Printed
Here are some 3d printable covers for the large rear connector, smaller front connector and internal blanking covers for BMU (If you disconnect the additional HV outputs internally) https://www.thingiverse.com/thing:6845382/files
Pin Assignments on BMS Internal Connector
Pin Assignments on contactor connector (Inside BMS)
Example Wiring Diagram
This diagram assumes using manual contactor control (you will have to make up a 4 pin passthrough inside the battery from the SME/BMU to the spare pins on the external case). Pinout for the contactor connector is above. You can combine all 3 negative contactor connections, leaving the other 3 spare pins for the individual positives. 2WD and 4WD can vary for CANFD pinout - so check!