2 ‐ Hardware - chrisjameschamp/DIY-Active-Pedal-Design GitHub Wiki

This page lists the global hardware used throughout the DIY Active Pedal project.
Most components are sourced from McMaster-Carr or Amazon. Where applicable, alternate sources or notes are included.

📌 For hardware specific to an individual part, a more concise hardware list can be found in the README file within that part’s folder in the Design Files directory.


Master Hardware List

⚠️ This wiki is a work in progress. The hardware and tools listed below are only totaled for the sections currently covered in the wiki. As new sections are added, this list will be updated accordingly.

Item Part Number Qty Source Notes
MEANWELL LRS-600-36 LRS-600-36 1* Stepper Online ✅ Recommended and tested. Required for builds with 3 pedals.
MEANWELL LRS-350-36 LRS-350-36 1* Stepper Online ⚠️ Suitable for 1-pedal setups, acceptable for up to 2 pedals.

* Note: Only one power supply is required.
Choose based on the number of pedals and expected current load.

Item Part Number Qty Source Notes
Linear Rail JKK60-5-P-150-A1-F4-M / JKK60-10-P-150-A1-F4-M 1 JLC MC User part number JKK60-5-P-150-A1-F4-M for brake pedals and part number JKK60-10-P-150-A1-F4-M for throttle and/or clutch pedals
130w NEMA 23 Servo Motor iSV57T-130S 1 Stepper Online
Gilphilbert Control Board V1.2 1 GitHub
Gilphilbert Power Board. V1.1 1 GitHub
FPC FFC PCB Converter Board 6P N/A 2 Amazon
FFC Ribbon Flat Flexible Cable, 6 Pin 0.5mm Pitch 300mm Long N/A 1 Amazon
6 Pin PCIe Extension Cable N/A 1 Amazon
Kapton Tape N/A Amazon
USB-C Extension N/A 1 Amazon
XT30 Connector Adapter N/A 1 Amazon
JST-XH Connectors N/A Amazon
JST-XH Pin Header Connectors N/A Amazon
RG178 U.FL MHF1 to SMA Coax Cable N/A 1 Amazon
2.54mm 0.1" Pitch PCB Mount Screw Terminal Block N/A 1 Amazon
IEC Connector with Power Switch 5428N111 / 5428N118 1 McMaster - 5428N111 / McMaster - 5428N118 Use part number 5428N111 with Power Supply LRS-600-36 and part number 5428N118 with LRS-350-36
M2.5x0.4 6mm Flat Head Screw 91292A010 4 McMaster
M3x0.5mm Heat Set Insert 94180A333 17 McMaster
M3x0.5 4mm Socket Head Screw 91292A109 2 McMaster
M3x0.5 6mm Socket Head Screw 91292A111 10 McMaster
M3x0.5 8mm Socket Head Screw 91292A112 2 McMaster
M3x0.5 10mm Socket Head Screw 92125A130 2 McMaster
M3x0.5 16mm Socket Head Screw 91292A115 4 McMaster
M3x0.5 20mm Socket Head Screw 91292A123 2 McMaster
M3x0.5 30mm Socket Head Screw 91292A022 1 McMaster
M3x0.5 14mm Flat Head Screw 92125A133 4 McMaster
M3x0.5 18mm Flat Head Screw 92125A135 2 McMaster
M4x0.7mm Heat Set Insert 94180A353 14 McMaster
M4x0.7mm Standard Screw 91828A241 4 McMaster
M4x0.7 10mm Flat Head Screw 92125A190 12 McMaster
M4x0.7 14mm Flat Head Screw 91292A038 2 McMaster
M4x0.7 16mm Flat Head Screw 92125A196 12 McMaster
M4x0.7 18mm Flat Head Screw 91292A043 4 McMaster
M4x0.7 30mm Flat Head Screw 91292A130 2 McMaster
M5x0.8mm Nut 91828A241 6 McMaster
M5 Undersized Washers 98689A114 8 McMaster
M5x0.8mm Heat Set Insert 94180A363 5 McMaster
M5x0.8 10mm Flat Head Screw 92125A208 1 McMaster
M5x0.8 16mm Socket Head Screw 91292A126 2 McMaster
M5x0.8 18mm Socket Head Screw 91292A127 2 McMaster
M5x0.8 35mm Socket Head Screw 91292A193 4 McMaster
M5x0.8 30mm Socket Head Screw 91292A192 4 McMaster
M5x0.8 45mm Socket Head Screw 91292A195 2 McMaster
8mm x 40mm Dowel Pin 91585A829 1 McMaster
6 Pin PCIe Extension Cable 6 Amazon
16 Gauge Wire (Various Colors) Amazon
Female Spade Connector 16-14 AWG 3 Amazon
Adhesive Silicon Roll 1 Amazon
RP-SMA Male Antenna 1 Amazon

Tools Required

Tool Purpose Suggested Link Notes
Soldering Iron Wiring connectors and servo leads Amazon
Metric Hex Driver Set Installing M2.5, M3, M4, M5, M6 screws Amazon Recommended to use a set with ball ends — makes certain angles easier to access
Phillips Screwdriver Used on servo terminals and PSU hardware Amazon
Wire Cutter / Stripper Cutting and sizing various wire gauges Amazon
Wire Crimpers Crimping spade connectors for PSU wiring Amazon
Solder Sucker Removing solder from the servo PCB Amazon
Soldering Flux Assist in flowing solder joints on servo PCB Amazon
Stepper Drill Bit. Drilling a hole into the Servo Motor Housing Amazon
Micro Connector Crimper Crimping the connectors on the JST connectors Amazon
Heat Shrink Tube Sealing connected wires Amazon
M5x0.5 Tap Taping the base plate and arm bearing tube Amazon