en hygiene products - bgrusnak/ConSEAderation GitHub Wiki
Closed Cycles of Household Chemicals and Hygiene Materials for Autonomous Platform
1. Criteria and Principles
- Complete reproducibility: everything produced on platform from local resources or byproduct flows.
- Ecological safety: only biodegradable and safe for septic microflora substances.
- Minimal waste: maximum closed material flows, byproducts return to biocycles or technical processes.
- Integration with energy system and desalination: brine and organic byproduct flows participate in new cycles.
2. Main Closed Cycles
2.1. "Soap – Alkali – Fat" Cycle
- Raw material: plant/animal fats (kitchen waste, goats, fish), alkali (NaOH/KOH from brine electrolysis).
- Process: saponification → soap and glycerin.
- Use: soap for hygiene, laundry, cleaning.
- Disposal: soap residues completely decompose in septic/compost, glycerin — for ointments and technical processes.
2.2. "Plant Surfactants – Cleaning – Compost" Cycle
- Raw material: saponin-containing plants (sapindus, soapwort, yucca, legumes, quinoa).
- Process: saponin extraction (soaking, boiling, pressing).
- Use: cleaning solutions for dishes, laundry, hygiene.
- Disposal: residues go to compost or re-extraction, then decompose completely.
Plant Selection Recommendation:
- Main source: Sapindus mukorossi ("soapnut") — two trees of different sexes in containers.
- Backup source: 2 m² soapwort (Saponaria officinalis).
Demand Coverage:
- 2 trees + 2 m² soapwort = 0.95–1.9 kg saponins/year → 100–200% household platform needs (for 15 people).
2.3. "Biocellulose/paper – Disposable Hygiene – Compost" Cycle
- Raw material: bacterial cellulose, amaranth, moringa, bamboo.
- Process: paper, napkin, pad production.
- Use: disposable hygiene products.
- Disposal: composting, return to biocycle.
2.4. "Hypochlorite – Disinfection – Water – Electrolysis" Cycle
- Raw material: brine after desalination (concentrated NaCl).
- Process: electrolysis → NaClO, NaOH, H₂, Cl₂, Mg(en-OH)₂/Ca(en-OH)₂ precipitates.
- Use: disinfection, alkali and reagent production.
- Disposal: chlorine and hypochlorite decompose, water residues return to system, precipitates used as fertilizers or in technical processes.
Brine Integration Features:
- Increased reagent yield (more NaCl — more NaOH, Cl₂, NaClO with same energy).
- Byproduct compound extraction (Mg, Ca) for fertilizers.
- Minimal overboard discharge — all brine goes to production or disposal.
2.5. "Microbial Enzymes – Cleaning Solutions – Biofarm" Cycle
- Raw material: waste, growing enzyme producers (lipases, proteases).
- Process: fermentation, extraction.
- Use: enzyme cleaners, biodegradable and septic-safe.
- Disposal: enzymes completely decompose, biomass — to compost.
2.6. "Bioplastics – Disposable Containers – Compost/biogas" Cycle
- Raw material: bacterial cultures, algae → PHB, PHA.
- Process: molding, forming containers, hygiene products.
- Use: containers, packaging, disposable brushes and sponges.
- Disposal: composting or fermentation, everything returns to carbon cycle.
2.7. "Ash – Alkali – Soap/Cleaning – Septic" Cycle
- Raw material: ash from organic burning.
- Process: alkali, soap, mild cleaning agent production.
- Disposal: completely biodegradable, mineral residue goes to fertilizer.
3. Production Features for Septic Systems
-
All recipes adapted so as not to suppress beneficial microflora:
- Base — plant saponins, fat-based soap, enzyme solutions.
- Hypochlorite and chlorine-containing — only for emergency disinfection (without entering septic).
-
Each new product — test on small batch before mass use (see biodegradability testing section).
4. Optimization Using Desalination Brine
-
Concentrated brine electrolysis:
- Increases NaOH, NaClO, Cl₂ production efficiency.
- Mg/Ca precipitates can be used for fertilizers and chemistry.
- Entire salt and water cycle maximally closed — minimal discharge.
-
Advantages: more reagents with same energy, less waste, new mineral flows.
5. Practical Flow Scheme
[Desalinator]
↓ ↓
[Fresh water] [Brine]
↓
[Brine electrolysis]
↓
┌─────────────┬─────────────┬────────────┐
[NaOH] [NaClO/Cl₂] [Mg/Ca precipitates] [H₂]
↓ ↓ ↓ ↓
[Soap] [Disinfection] [Fertilizers] [Fuel]
↓ ↓ ↓
[Household chemicals, cleaning, hygiene]
↓
[Septic/Compost] → [Plants, saponins, cellulose]
↓
[Secondary raw material, new cycles]
6. Summary and Recommendations
- Critical positions completely covered: cleaners, disinfection, disposable hygiene, containers — all reproducible.
- Two sapindus + 2 m² soapwort provide 100–200% household saponin needs.
- Desalination + brine electrolysis make cycle maximally efficient and closed, with minimal waste.
- Focus on biodegradability and biosystem safety — no industrial surfactants, only saponins, enzymes, alkalis, bio- and organics.
- Failure preparedness — duplication of saponin plant cultures, backup fat-based soap, laboratory biodegradability control.
Document can be expanded for specific production schemes, cleaning and hygiene product recipes, calculations and optimization for actual population and platform area. If step-by-step instruction for any cycle needed — specify!