en hygiene products - bgrusnak/ConSEAderation GitHub Wiki

Closed Cycles of Household Chemicals and Hygiene Materials for Autonomous Platform

1. Criteria and Principles

  • Complete reproducibility: everything produced on platform from local resources or byproduct flows.
  • Ecological safety: only biodegradable and safe for septic microflora substances.
  • Minimal waste: maximum closed material flows, byproducts return to biocycles or technical processes.
  • Integration with energy system and desalination: brine and organic byproduct flows participate in new cycles.

2. Main Closed Cycles

2.1. "Soap – Alkali – Fat" Cycle

  • Raw material: plant/animal fats (kitchen waste, goats, fish), alkali (NaOH/KOH from brine electrolysis).
  • Process: saponification → soap and glycerin.
  • Use: soap for hygiene, laundry, cleaning.
  • Disposal: soap residues completely decompose in septic/compost, glycerin — for ointments and technical processes.

2.2. "Plant Surfactants – Cleaning – Compost" Cycle

  • Raw material: saponin-containing plants (sapindus, soapwort, yucca, legumes, quinoa).
  • Process: saponin extraction (soaking, boiling, pressing).
  • Use: cleaning solutions for dishes, laundry, hygiene.
  • Disposal: residues go to compost or re-extraction, then decompose completely.

Plant Selection Recommendation:

  • Main source: Sapindus mukorossi ("soapnut") — two trees of different sexes in containers.
  • Backup source: 2 m² soapwort (Saponaria officinalis).

Demand Coverage:

  • 2 trees + 2 m² soapwort = 0.95–1.9 kg saponins/year → 100–200% household platform needs (for 15 people).

2.3. "Biocellulose/paper – Disposable Hygiene – Compost" Cycle

  • Raw material: bacterial cellulose, amaranth, moringa, bamboo.
  • Process: paper, napkin, pad production.
  • Use: disposable hygiene products.
  • Disposal: composting, return to biocycle.

2.4. "Hypochlorite – Disinfection – Water – Electrolysis" Cycle

  • Raw material: brine after desalination (concentrated NaCl).
  • Process: electrolysis → NaClO, NaOH, H₂, Cl₂, Mg(en-OH)₂/Ca(en-OH)₂ precipitates.
  • Use: disinfection, alkali and reagent production.
  • Disposal: chlorine and hypochlorite decompose, water residues return to system, precipitates used as fertilizers or in technical processes.

Brine Integration Features:

  • Increased reagent yield (more NaCl — more NaOH, Cl₂, NaClO with same energy).
  • Byproduct compound extraction (Mg, Ca) for fertilizers.
  • Minimal overboard discharge — all brine goes to production or disposal.

2.5. "Microbial Enzymes – Cleaning Solutions – Biofarm" Cycle

  • Raw material: waste, growing enzyme producers (lipases, proteases).
  • Process: fermentation, extraction.
  • Use: enzyme cleaners, biodegradable and septic-safe.
  • Disposal: enzymes completely decompose, biomass — to compost.

2.6. "Bioplastics – Disposable Containers – Compost/biogas" Cycle

  • Raw material: bacterial cultures, algae → PHB, PHA.
  • Process: molding, forming containers, hygiene products.
  • Use: containers, packaging, disposable brushes and sponges.
  • Disposal: composting or fermentation, everything returns to carbon cycle.

2.7. "Ash – Alkali – Soap/Cleaning – Septic" Cycle

  • Raw material: ash from organic burning.
  • Process: alkali, soap, mild cleaning agent production.
  • Disposal: completely biodegradable, mineral residue goes to fertilizer.

3. Production Features for Septic Systems

  • All recipes adapted so as not to suppress beneficial microflora:

    • Base — plant saponins, fat-based soap, enzyme solutions.
    • Hypochlorite and chlorine-containing — only for emergency disinfection (without entering septic).
  • Each new product — test on small batch before mass use (see biodegradability testing section).


4. Optimization Using Desalination Brine

  • Concentrated brine electrolysis:

    • Increases NaOH, NaClO, Cl₂ production efficiency.
    • Mg/Ca precipitates can be used for fertilizers and chemistry.
    • Entire salt and water cycle maximally closed — minimal discharge.
  • Advantages: more reagents with same energy, less waste, new mineral flows.


5. Practical Flow Scheme

[Desalinator]
     ↓        ↓
[Fresh water] [Brine] 
                     ↓
             [Brine electrolysis]
                     ↓
    ┌─────────────┬─────────────┬────────────┐
[NaOH]    [NaClO/Cl₂]   [Mg/Ca precipitates]   [H₂]
   ↓             ↓             ↓           ↓
[Soap]    [Disinfection] [Fertilizers]   [Fuel]
   ↓             ↓             ↓
[Household chemicals, cleaning, hygiene]
   ↓
[Septic/Compost] → [Plants, saponins, cellulose]
   ↓
[Secondary raw material, new cycles]

6. Summary and Recommendations

  • Critical positions completely covered: cleaners, disinfection, disposable hygiene, containers — all reproducible.
  • Two sapindus + 2 m² soapwort provide 100–200% household saponin needs.
  • Desalination + brine electrolysis make cycle maximally efficient and closed, with minimal waste.
  • Focus on biodegradability and biosystem safety — no industrial surfactants, only saponins, enzymes, alkalis, bio- and organics.
  • Failure preparedness — duplication of saponin plant cultures, backup fat-based soap, laboratory biodegradability control.

Document can be expanded for specific production schemes, cleaning and hygiene product recipes, calculations and optimization for actual population and platform area. If step-by-step instruction for any cycle needed — specify!