3. Problem defination - Y-div-Engg-Exploration-2026-27-Odd/Repo-04 GitHub Wiki

Need statement:

a compact and affordable semi-automatic shoe polishing machine that reduces the time, effort, and manual work required for shoe polishing

3.1 Questions and Answers

Sl. No. Questions Answer Objective / Function / Constraint
1 Should the shoe polishing machine be automatic or manual? The machine should be semi-automatic. Objective
2 What types of shoes should the machine polish? It should polish formal, casual, leather and synthetic shoes. Objective
3 Should the machine reduce manual effort? Yes, it should reduce the physical effort and manual work required for shoe polishing. Objective
4 Should the machine reduce polishing time? Yes, it should polish shoes faster than manual polishing. Objective
5 How should the shoe be detected? The shoe should be detected using an IR sensor. Function
6 How should the shoe surface be cleaned? Rotating brushes should remove dust and dirt from the shoe surface. Function
7 How should the polish be applied? A controlled polishing-liquid application system should apply the required amount of polish. Function
8 How should the shoe be polished? Motor-driven rotating brushes should buff the shoe surface after applying polish. Function
9 How should the user control the machine? The machine should provide pedal/manual control along with automatic IR-sensor operation. Function
10 How much time should be required to polish a pair of shoes? The machine should polish a pair of shoes within approximately 1–3 minutes. Constraint

3.2 Basic Survey and Requirement

Sl. No. Observation from Surveys Requirements
1 Type of operation The machine should operate in a semi-automatic manner
2 Types of shoes It should be suitable for formal, casual, leather, and synthetic shoes
3 Polishing time It should polish a pair of shoes within 1–3 minutes
4 Shoe detection It should detect the shoe using an IR sensor
5 Cleaning It should remove dust and dirt from the shoe surface

3.3 Identify Client’s Objectives

Sl. No. | Client Objective|

1 To reduce the time required for shoe polishing
2 To reduce the physical effort and manual work involved in polishing shoes
3 To provide a semi-automatic shoe polishing process
4 To polish formal, casual, leather, and synthetic shoes
5 To provide effective cleaning and polishing of the shoe surface

Problem definition version 1.1

Design and develop a low-cost Semi-Automatic Shoe Polishing Machine within a target budget suitable for household and small-scale use. The machine should clean, apply polishing liquid, and buff formal, casual, leather, and synthetic shoes using motor-driven rotating brushes. It should detect the presence of the shoe using an IR sensor, provide controlled polishing-liquid application, and allow the operator to control the system through a pedal/manual control.

3.4 Identify Constraints

Sl.No Constraints
1 Must function as an automated tabletop device with manual loading
2 Overall weight must remain below 7.5 kg
3 Frame dimensions must not exceed 450 mm (L) × 300 mm (W) × 250 mm (H)
4 Polishing cycle must complete within 45 to 90 seconds per pair
5 Production budget capped strictly at ₹3,500
6 Power pull limited to 40–80 W on 110–230 V AC or a 12 V DC power source
7 Flexibly fits standard footwear sizes from UK 5 to UK 12
8 Complete construction and validation within a 12-week timeframe
9 Built with acrylic/PVC panels and fitted with automatic safety cutoff switches

Problem definition version 1.2

The objective is to manufacture a lightweight, semi-automated shoe cleaning system that yields a brilliant gloss with zero user effort. The final design must be safe, long-lasting, and simple enough for daily home or office use without complex controls.When footwear is inserted, an ultrasonic sensor triggers the cycle. A DC gear motor powers the brush assembly, starting with an 8-to-12-second dry scrub to remove surface grit.

3.5 Establish functions

Sl.No Functions
1 Detect footwear placement using an ultrasonic distance sensor
2 Convert electric power into high-torque rotation via timing belts and gear motors
3 Strip off caked dirt using stiff bristle wheels for 8 to 12 seconds
4 Dispense liquid polish accurately using a regulated mini peristaltic pump
5 Distribute wax evenly across curved leather using oscillating side brushes
6 Buff the shoe surface using dual microfiber wheels spinning at high RPM

Problem definition version 1.3

The objective is to design and build an automated shoe polisher that cleans, waxes, and buffs footwear effortlessly in seconds. Built for ultimate convenience, the unit operates on a plug-and-play basis, requiring no adjustments or special skills while delivering consistent, high-gloss results every time.

Once the ultrasonic sensor detects a shoe inside the housing, the drive motor engages the shaft assemblies. The machine first scrubs off dry dirt using stiff bristle wheels for 8 to 12 seconds, drips a measured dose of liquid polish onto the shoe, spreads it uniformly using oscillating side brushes, and finishes with high-speed microfiber buffing wheels to create a streak-free shine.

The whole sequence finishes within 45 to 90 seconds per pair. Built within a ₹3,500 budget over a 12-week project timeline, the complete unit weighs under 7.5 kg and fits within a compact 450 mm × 300 mm × 250 mm footprint, accepting shoe sizes from UK 5 to UK 12. Powered by 110–230 V AC or a 12 V DC supply (40–80 W)

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