3. Problem defination - Y-div-Engg-Exploration-2026-27-Odd/Repo-04 GitHub Wiki
a compact and affordable semi-automatic shoe polishing machine that reduces the time, effort, and manual work required for shoe polishing
| Sl. No. | Questions | Answer | Objective / Function / Constraint |
| 1 | Should the shoe polishing machine be automatic or manual? | The machine should be semi-automatic. | Objective |
| 2 | What types of shoes should the machine polish? | It should polish formal, casual, leather and synthetic shoes. | Objective |
| 3 | Should the machine reduce manual effort? | Yes, it should reduce the physical effort and manual work required for shoe polishing. | Objective |
| 4 | Should the machine reduce polishing time? | Yes, it should polish shoes faster than manual polishing. | Objective |
| 5 | How should the shoe be detected? | The shoe should be detected using an IR sensor. | Function |
| 6 | How should the shoe surface be cleaned? | Rotating brushes should remove dust and dirt from the shoe surface. | Function |
| 7 | How should the polish be applied? | A controlled polishing-liquid application system should apply the required amount of polish. | Function |
| 8 | How should the shoe be polished? | Motor-driven rotating brushes should buff the shoe surface after applying polish. | Function |
| 9 | How should the user control the machine? | The machine should provide pedal/manual control along with automatic IR-sensor operation. | Function |
| 10 | How much time should be required to polish a pair of shoes? | The machine should polish a pair of shoes within approximately 1–3 minutes. | Constraint |
| Sl. No. | Observation from Surveys | Requirements |
| 1 | Type of operation | The machine should operate in a semi-automatic manner |
| 2 | Types of shoes | It should be suitable for formal, casual, leather, and synthetic shoes |
| 3 | Polishing time | It should polish a pair of shoes within 1–3 minutes |
| 4 | Shoe detection | It should detect the shoe using an IR sensor |
| 5 | Cleaning | It should remove dust and dirt from the shoe surface |
Sl. No. | Client Objective|
| 1 | To reduce the time required for shoe polishing |
| 2 | To reduce the physical effort and manual work involved in polishing shoes |
| 3 | To provide a semi-automatic shoe polishing process |
| 4 | To polish formal, casual, leather, and synthetic shoes |
| 5 | To provide effective cleaning and polishing of the shoe surface |
Design and develop a low-cost Semi-Automatic Shoe Polishing Machine within a target budget suitable for household and small-scale use. The machine should clean, apply polishing liquid, and buff formal, casual, leather, and synthetic shoes using motor-driven rotating brushes. It should detect the presence of the shoe using an IR sensor, provide controlled polishing-liquid application, and allow the operator to control the system through a pedal/manual control.
| Sl.No | Constraints |
| 1 | Must function as an automated tabletop device with manual loading |
| 2 | Overall weight must remain below 7.5 kg |
| 3 | Frame dimensions must not exceed 450 mm (L) × 300 mm (W) × 250 mm (H) |
| 4 | Polishing cycle must complete within 45 to 90 seconds per pair |
| 5 | Production budget capped strictly at ₹3,500 |
| 6 | Power pull limited to 40–80 W on 110–230 V AC or a 12 V DC power source |
| 7 | Flexibly fits standard footwear sizes from UK 5 to UK 12 |
| 8 | Complete construction and validation within a 12-week timeframe |
| 9 | Built with acrylic/PVC panels and fitted with automatic safety cutoff switches |
The objective is to manufacture a lightweight, semi-automated shoe cleaning system that yields a brilliant gloss with zero user effort. The final design must be safe, long-lasting, and simple enough for daily home or office use without complex controls.When footwear is inserted, an ultrasonic sensor triggers the cycle. A DC gear motor powers the brush assembly, starting with an 8-to-12-second dry scrub to remove surface grit.
| Sl.No | Functions |
| 1 | Detect footwear placement using an ultrasonic distance sensor |
| 2 | Convert electric power into high-torque rotation via timing belts and gear motors |
| 3 | Strip off caked dirt using stiff bristle wheels for 8 to 12 seconds |
| 4 | Dispense liquid polish accurately using a regulated mini peristaltic pump |
| 5 | Distribute wax evenly across curved leather using oscillating side brushes |
| 6 | Buff the shoe surface using dual microfiber wheels spinning at high RPM |
The objective is to design and build an automated shoe polisher that cleans, waxes, and buffs footwear effortlessly in seconds. Built for ultimate convenience, the unit operates on a plug-and-play basis, requiring no adjustments or special skills while delivering consistent, high-gloss results every time.
Once the ultrasonic sensor detects a shoe inside the housing, the drive motor engages the shaft assemblies. The machine first scrubs off dry dirt using stiff bristle wheels for 8 to 12 seconds, drips a measured dose of liquid polish onto the shoe, spreads it uniformly using oscillating side brushes, and finishes with high-speed microfiber buffing wheels to create a streak-free shine.
The whole sequence finishes within 45 to 90 seconds per pair. Built within a ₹3,500 budget over a 12-week project timeline, the complete unit weighs under 7.5 kg and fits within a compact 450 mm × 300 mm × 250 mm footprint, accepting shoe sizes from UK 5 to UK 12. Powered by 110–230 V AC or a 12 V DC supply (40–80 W)