05. CONCEPT EVALUATION AND PRODUCT ARTITECTURE - Y-div-Engg-Exploration-2026-27-Odd/Repo-03 GitHub Wiki

PUGH CHART ANALYSIS

Design Objectives Weights Concept 1 Concept 2 Concept 3 Concept 4
Safety 9 - - DATUM + 0
Ease of Use 8 - DATUM + + -
Portability 7 + + DATUM - - -
Use of standard parts 6 0 DATUM 0 0
Cost 5 + DATUM - - +
Total Score (+) 19 0 25 5
Total Score (-) -26 0 -24 -15
Total Net Score -7 0 +1 -10

5.1 JUSTIFICATIONS FOR SCORE GIVEN

Design No Objective Score Allocated Justification for the Score
1 Safety -18 Handheld operation with exposed, spinning brushes is inherently less safe than an enclosed console. There is no containment for polish splatter, and the user’s hand is close to the attachment hub.
Ease of Use -8 Requires continuous manual manipulation, holding the device steady, and manually changing attachments for different polishing stages. This is significantly more effort than placing a shoe into an automated console.
Portability +14 This is a small, battery-operated, lightweight tool. It is easily transported and can be used anywhere, making it superior to all stationary console designs.
Use of Standard Parts 0 It uses standard, readily available components like a DC motor, basic switches, and a standard wall plug (for charging or direct power).
Cost +5 Because it relies on fewer components, no complex sensor arrays, and a simple plastic or basic metal casing, the manufacturing cost would likely be the lowest of all designs.
2 Safety Datum The unit is fully enclosed, separating the user’s hands from the moving parts during operation, establishing a good baseline for safety.
Ease of Use Datum Requires the user to hold the shoe in specific positions against the corresponding brush and manually operate the power switch. This is the standard baseline experience for this type of machine.
Portability Datum It is a large, stationary, mains-powered console. It is not designed to be moved once set up.
Use of Standard Parts Datum It utilizes standard off-the-shelf components like DC motors, gear belts, and simple switches.
Cost Datum Its cost represents the average baseline for a functional, multi-brush, enclosed electrical console.
3 Safety +9 Like the datum, it is fully enclosed, but the automated cycle triggered by sensors means the brushes are only active when a shoe is present, slightly reducing accidental exposure time compared to a manual switch.
Ease of Use +16 The design features a fully automated cycle triggered by an IR sensor array upon shoe insertion. It requires the least user effort. The screen provides clear timing feedback. It is superior in user experience.
Portability -14 While it has a β€œcompact console” goal, the addition of the screen, complex IR sensor array, timer module, and logic controller makes it heavier and more complex than the datum, further reducing its portability.
Use of Standard Parts 0 Standard controllers (Arduino/ESP32), IR sensors, and screens are used, but the reliance on a specific sensor array adds minor complexity over the datum’s simple switch.
Cost -10 This is penalized for high cost. The inclusion of the sensor array, logic controller, timer circuitry, and the display screen significantly increases both component and assembly costs compared to the simpler datum.
4 Safety 0 Fully enclosed unit, providing the same baseline safety as Design 2.
Ease of Use -8 While it has an automated cycle trigger, the design shows an external, separate 12V DC step-down adapter sitting on the machine. This is clunky and less integrated than the internal adapter of the datum, making setup slightly more difficult.
Portability -7 It has a smaller form factor than the datum, but the external, bulky adapter hinders portability and adds clutter to the placement platform.
Use of Standard Parts 0 It uses standard components.
Cost +5 By simplifying the internal mechanism and using a very basic, generic external power supply (wall-wart style), the manufacturing cost could be lower than the internal-adapter datum design.

5.2 SELECTED DESIGN

WhatsApp Image 2026-10-11 at 10 41 01 PM

5.3 PRODUCT ARCHITECTURE

image

5.4 FUNCTION CLUSTERING

image

5.4 INTERACTION BETWEEN SUBSYSTEM

Activity 2.2 : Subsystem List

SL. No. Subsystem
1 Sensing Subsystem
2 Dust Removal Subsystem
3 Polish Dispensing Subsystem
4 Buffing Subsystem
5 Drive & Motion Subsystem
6 Electrical Subsystem

Activity 3 : Interaction Details

Subsystem 1 (Sensing)

Subsystem 1 (Sensing) Subsystem 2 Subsystem 3 Subsystem 4 Subsystem 5 Subsystem 6 Interaction Details
Spatial βœ“ Physically mounted in the console and wired to the main electrical control board (S6).
Data βœ“ Sends the optical trigger signal (shoe detection) to the electrical controller (S6).
Material No physical material is transferred.

Subsystem 2 (Dust Removal)

Subsystem 2 (Dust Removal) Subsystem 1 Subsystem 3 Subsystem 4 Subsystem 5 Subsystem 6 Interaction Details
Spatial βœ“ βœ“ Mounted on the same motor drive shaft (S5), directly adjacent to the buffing pads (S4).
Data Purely mechanical operation; no data transfer.
Material No material transfer between subsystems (it removes external dirt from the shoe).

Subsystem 3 (Polish Dispensing)

Subsystem 3 (Polish Dispensing) Subsystem 1 Subsystem 2 Subsystem 4 Subsystem 5 Subsystem 6 Interaction Details
Spatial βœ“ βœ“ Positioned directly above the buffing pads (S4) and physically wired to the electrical system (S6).
Data βœ“ Receives a 1-second electrical pulse command from the controller (S6) to actuate the pump.
Material βœ“ Dispenses liquid/wax polish downward directly onto the buffing pads (S4).

Subsystem 4 (Buffing)

Subsystem 4 (Buffing) Subsystem 1 Subsystem 2 Subsystem 3 Subsystem 5 Subsystem 6 Interaction Details
Spatial βœ“ βœ“ βœ“ Mounted on the drive shaft (S5), next to dust brushes (S2), and beneath the dispenser (S3).
Data Purely mechanical operation; no data transfer.
Material βœ“ Receives and absorbs the dispensed polish from the dispensing unit (S3) to spread it.

Subsystem 5 (Drive & Motion)

Subsystem 5 (Drive & Motion) Subsystem 1 Subsystem 2 Subsystem 3 Subsystem 4 Subsystem 6 Interaction Details
Spatial βœ“ βœ“ βœ“ Mechanically coupled to the brush assemblies (S2, S4) and wired to the power supply (S6).
Data βœ“ Receives power and motor timing control logic from the electrical subsystem (S6).
Material βœ“ βœ“ Transfers mechanical/kinetic energy (rotational force) to drive the brushes (S2, S4).

Subsystem 6 (Electrical)

Subsystem 6 (Electrical) Subsystem 1 Subsystem 2 Subsystem 3 Subsystem 4 Subsystem 5 Interaction Details
Spatial βœ“ βœ“ βœ“ Physically wired via harnesses to the sensors (S1), polish pump (S3), and drive motors (S5).
Data βœ“ βœ“ βœ“ Processes input trigger data from sensors (S1) and sends automated logic signals to S3 and S5.
Material βœ“ βœ“ βœ“ Transfers electrical energy (voltage/current) to power the active components (S1, S3, S5).
⚠️ **GitHub.com Fallback** ⚠️