2.CONCEPTUAL DESIGN - U-Div-Engg-Exploration-Odd-26-27/Repo-08 GitHub Wiki

Establish Functions


Overall Function


Convert a digital 3D model into a physical object by depositing material layer by layer.

Functions


1.Receive 3D design- Accept the digital model and printing instructions.

2.Process printing instructions- Convert the digital design into instructions for the printer.

3.Store and supply material- Hold and continuously supply filament to the printing system.

4.Heat the material- Raise the filament to the required temperature for extrusion.

5.Move the printing mechanism- Move the print head accurately along the required X, Y and Z directions.

6.Extrude material- Push the heated filament through the nozzle at a controlled rate.

7.Deposit material- Place the material accurately on the print bed to form each layer.

8.Support the printed object- Provide a stable surface for the object during printing.

9.Control temperature- Maintain the required temperature of the nozzle and other heated components.

10.Control the printing process- Coordinate material flow, movement and temperature throughout the print.

11.Cool the deposited material- Cool the material so that each deposited layer solidifies properly.

12.Provide structural stability- Support all components and minimize unwanted vibrations during printing.

13.Protect the user- Reduce risks from hot, moving and electrical components.

14.Complete the printed object- Allow the finished object to cool and be removed from the print bed.

Function tree


Functional Clustering


Sub systems


Establishing Means -Morphological Chart

Serial No. Subfunctions Means 1 Means 2 Means 3 Means 4
1 To supply printing material Filament spool Direct drive feeder Bowden feeder Dual gear feeder
2 X,Y,Z-axis movement Lead screw Belt pulley Linear rail Ball screw
3 Motion motor Stepper motor Closed-loop stepper Servo motor DC motor with encoder
4 Controller Arduino ESP32 Raspberry Pi STM32 32-bit board
5 Printing technology Fused deposition modeling (FDM) Stereolithography (SLA) Selective Laser Sintering (SLS) Direct Ink Writing (DIW)
6 Build plate Aluminium plate Steel plate Polyetherimide (PEI) plate Borosilicate glass
7 Material filament Polylactic acid (PLA) Acrylonitrile butadiene styrene (ABS) Thermoplastic polyurethane (TPU) Polyethylene terephthalate glycol (PETG)