Making the Water Bath Parts - TechforTrade/Thunderhead-Filament-Extruder GitHub Wiki

This page describes how you might make the parts for the Water Bath. Keep in mind that there are probably many other methods that will work. Choose a method that works for you. If a particular part requires an expensive tool you don't have, consider having a friend or local machine shop do it for you. If you have any recomendations, tips or questions, please don't hesitate to contact us. - Thanks


Contents

  1. Water Bath Frame
  2. Tank Sides and Bottom
  3. Tank End
  4. Foot Attachment Plate
  5. Horizontal Bar - Guide Roller
  6. Vertical Bar - Guide Roller
  7. Support - Sensor and Outfeed

Making the Water Bath Frame

Water Bath Frame

Drawings

Water Bath Frame-Drawing-0 Water Bath Frame-Drawing-1

Tools

Item No. Image Name
1 Angle Grinder Angle Grinder
2 Combination Square Combination Square
3 Hacksaw Hacksaw
4 Scriber Scriber
5 Vise Vise
6 Welding Equipment Welding Equipment

Making the Tank Sides and Bottom

Tank Sides and Bottom

Drawings

Tank Sides and Bottom-Drawing-0

Tools

Item No. Image Name
1 Angle Grinder Angle Grinder
2 Rubber Mallet Rubber Mallet
3 Scriber Scriber
4 Tape Measure Tape Measure

Making the Tank End

Tank End

Drawings

Tank End-Drawing-0

Tools

Item No. Image Name
1 Angle Grinder Angle Grinder
2 Tape Measure Tape Measure
3 Scriber Scriber

Making the Foot Attachment Plate

Foot Attachment Plate

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Drill bit 13-64 in Drill bit 13-64 in
4 Hacksaw Hacksaw
5 Drill Press Drill Press
6 Drill Press Vise Drill Press Vise
7 Scriber Scriber
8 Vise Vise
9 File - Flat File - Flat

Making the Horizontal Bar - Guide Roller

Horizontal Bar - Guide Roller

Drawings

Horizontal Bar - Guide Roller-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Tape Measure Tape Measure
3 Scriber Scriber
4 Hacksaw Hacksaw
5 File - Flat File - Flat

Process

Step 1: Layout and cut the horizontal bar.

Step 2: Use a flat file to remove the burrs.


Making the Vertical Bar - Guide Roller

Vertical Bar - Guide Roller

Drawings

Vertical Bar - Guide Roller-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Tape Measure Tape Measure
3 Scriber Scriber
4 Hacksaw Hacksaw
5 Drill Press Drill Press
6 Drill Bit 1-4 in Drill Bit 1-4 in
7 File - Flat File - Flat

Process

Step 1: Lay out and cut the vertical bar from aluminum.

Step 2: Center punch and drill the hole in the end of the bar through both sides.

Step 3: Remove the burrs.


Making the Support - Sensor and Outfeed

Support - Sensor and Outfeed

Drawings

Support - Sensor and Outfeed-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Tape Measure Tape Measure
3 Scriber Scriber
4 Hacksaw Hacksaw
5 File - Flat File - Flat

Process

Step 1: Layout and cut the bar to length

Step 2: Remove the burrs.



Attributions for images used on this page

⚠️ **GitHub.com Fallback** ⚠️