Making the Electronics Low Voltage Parts - TechforTrade/Thunderhead-Filament-Extruder GitHub Wiki

This page describes how you might make the parts for the Electronics - Low Voltage. Keep in mind that there are probably many other methods that will work. Choose a method that works for you. If a particular part requires an expensive tool you don't have, consider having a friend or local machine shop do it for you. If you have any recomendations, tips or questions, please don't hesitate to contact us. - Thanks


Contents

  1. Base Plate - Low V Electronics
  2. Face Plate - Low V Electronics
  3. Thunderboard

Making the Base Plate - Low V Electronics

Base Plate - Low V Electronics

Drawings

Base Plate - Low V Electronics-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Drill Bit - 4mm Drill Bit - 4mm
4 Drill Bit 3 mm Drill Bit 3 mm
5 Step Drill Bit Step Drill Bit
6 Drill Press Drill Press
7 Jig Saw Jig Saw
8 Scriber Scriber

Process

Step 1: Layout the edges and hole locations using the drawing as a guide.

Step 2: Center punch the hole locations.

Step 3: Cut the plate out using a jigsaw, shear or hacksaw.

Step 4: Drill the holes to the diameters shown on the drawing using a drill press.


Making the Face Plate - Low V Electronics

Face Plate - Low V Electronics

Drawings

Face Plate - Low V Electronics-Drawing-0 Face Plate - Low V Electronics-Drawing-1 Face Plate - Low V Electronics-Drawing-2

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Cold Chisel Cold Chisel
4 Drill Bit 3-8 in Drill Bit 3-8 in
5 Drill Bit 3 mm Drill Bit 3 mm
6 Drill Bit - 4mm Drill Bit - 4mm
7 Tin Snips Tin Snips
8 Spot Welder Spot Welder
9 File - Flat File - Flat
10 Sheet Metal Brake Sheet Metal Brake

Process

Step 1: Layout the edges and hole locations using the drawing as a guide.

Step 2: Center punch the hole locations.

Step 3: Cut the sheet metal out using a shear or tin snips.

Step 4: Drill the holes to the diameters shown on the drawing using a drill press.

Step 5: Cut the square holes out using a cold chisel then clean up the rough edge with a file. NOTE: The edge of the sheetmetal must be supported when filing. There are many other ways to do cut the square holes but this is fairly straight forward and uses simple tools. Use whichever way you like.


Making the Thunderboard

Thunderboard

Tools

Item No. Image Name
1 Soldering Iron Soldering Iron

For instructions on how to make the Thunderboard, see the Thunderboard Shield page.



Attributions for images used on this page

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