Making the Drying Hopper Parts - TechforTrade/Thunderhead-Filament-Extruder GitHub Wiki

This page describes how you might make the parts for the Drying Hopper. Keep in mind that there are probably many other methods that will work. Choose a method that works for you. If a particular part requires an expensive tool you don't have, consider having a friend or local machine shop do it for you. If you have any recomendations, tips or questions, please don't hesitate to contact us. - Thanks


Contents

  1. Hopper - Inner Square Funnel
  2. Hopper - Inner Solid Square Section
  3. Hopper - Outer Square Funnel
  4. Hopper - Outer Solid Square
  5. Hopper - Outlet
  6. Hopper - Air Inlet
  7. Hopper - Lower Angle
  8. Hopper -Top Inner Solid Square
  9. Hopper -Top Outer Solid Square
  10. Hopper - Air Inlet Bell
  11. Lower air delivery tube
  12. Hopper - Heater Coupler
  13. Hopper - Heater Coupler Insulative Backing
  14. Hopper - Top Ring
  15. Hopper - Heater Cover
  16. Hopper - Heater Cover End
  17. Hopper - Feed Throat Clamp
  18. Hopper - Lid Body
  19. Hopper - Vent Tube Coupler
  20. Hopper - Lid Handle
  21. Hopper - Blast Gate Slide
  22. Hopper - Support Angle
  23. Hopper - Support Arm
  24. Hopper - Hinge
  25. Hopper - Power Supply Mount
  26. Hopper - Hinge
  27. Hopper - Electronics Back Cover
  28. Hopper - Electronics Front Cover
  29. Hopper - Electronics Board
  30. Hopper - Air Inlet Collar

Making the Hopper - Inner Square Funnel

Hopper - Inner Square Funnel

Drawings

Hopper - Inner Square Funnel-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Digital Calipers Digital Calipers
3 Scriber Scriber
4 Tin Snips Tin Snips
5 Spot Welder Spot Welder

Making the Hopper - Inner Solid Square Section

Hopper - Inner Solid Square Section

Drawings

Hopper - Inner Solid Square Section-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Scriber Scriber
3 Tin Snips Tin Snips
4 Sheet Metal Brake Sheet Metal Brake
5 Spot Welder Spot Welder

Making the Hopper - Outer Square Funnel

Hopper - Outer Square Funnel

Drawings

Hopper - Outer Square Funnel-Drawing-0 Hopper - Outer Square Funnel-Drawing-1 Hopper - Outer Square Funnel-Drawing-2 Hopper - Outer Square Funnel-Drawing-3 Hopper - Outer Square Funnel-Drawing-4 Hopper - Outer Square Funnel-Drawing-5

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Scriber Scriber
3 Spot Welder Spot Welder
4 Sheet Metal Brake Sheet Metal Brake
5 Tape Measure Tape Measure

Making the Hopper - Outer Solid Square

Hopper - Outer Solid Square

Drawings

Hopper - Outer Solid Square-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Drill Bit 3 mm Drill Bit 3 mm
4 Scriber Scriber
5 Spot Welder Spot Welder
6 Sheet Metal Brake Sheet Metal Brake
7 Tape Measure Tape Measure
8 Drill Press Drill Press

Making the Hopper - Outlet

Hopper - Outlet

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Digital Calipers Digital Calipers
4 Drill Press Drill Press
5 Drill Press Vise Drill Press Vise
6 Hacksaw Hacksaw
7 File - Flat File - Flat
8 File - Round File - Round
9 Welding Equipment Welding Equipment
10 Vise Vise
11 Drill Bit 1-4 in Drill Bit 1-4 in
12 Drill Bit 5-32 in Drill Bit 5-32 in

Making the Hopper - Air Inlet

Hopper - Air Inlet

Drawings

Hopper - Air Inlet-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Drill Bit 2.5 mm Drill Bit 2.5 mm
3 Center Punch Center Punch
4 File - Flat File - Flat
5 Hacksaw Hacksaw
6 Drill Press Drill Press
7 Drill Press Vise Drill Press Vise
8 Vise Vise

Making the Hopper - Lower Angle

Hopper - Lower Angle

Drawings

Hopper - Lower Angle-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Drill Bit 1-4 in Drill Bit 1-4 in
4 Drill Bit 5-32 in Drill Bit 5-32 in
5 Drill Press Drill Press
6 Scriber Scriber
7 Tin Snips Tin Snips
8 Vise Vise
9 Rubber Mallet Rubber Mallet

Making the Hopper -Top Inner Solid Square

Hopper -Top Inner Solid Square

Drawings

Hopper -Top Inner Solid Square-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Cold Chisel Cold Chisel
3 Scriber Scriber
4 Spot Welder Spot Welder
5 Sheet Metal Brake Sheet Metal Brake
6 Tape Measure Tape Measure

Making the Hopper -Top Outer Solid Square

Hopper -Top Outer Solid Square

Drawings

Hopper -Top Outer Solid Square-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Cold Chisel Cold Chisel
3 Combination Square Combination Square
4 Drill Press Drill Press
5 Sheet Metal Brake Sheet Metal Brake
6 Spot Welder Spot Welder
7 Tape Measure Tape Measure
8 Tin Snips Tin Snips

Making the Hopper - Air Inlet Bell

Hopper - Air Inlet Bell

Drawings

Hopper - Air Inlet Bell-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Scriber Scriber
3 Sheet Metal Brake Sheet Metal Brake
4 Spot Welder Spot Welder
5 Tin Snips Tin Snips

Making the Lower air delivery tube

Lower air delivery tube

Drawings

Lower air delivery tube-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Drill Bit - 1-2 in Drill Bit - 1-2 in
4 Hacksaw Hacksaw
5 File - Flat File - Flat
6 Drill Press Drill Press
7 Drill Press Vise Drill Press Vise
8 Vise Vise

Making the Hopper - Heater Coupler

Hopper - Heater Coupler

Drawings

Hopper - Heater Coupler-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Digital Calipers Digital Calipers
4 Drill Bit 3-5mm Drill Bit 3-5mm
5 Metal Lathe Metal Lathe

Making the Hopper - Heater Coupler Insulative Backing

Hopper - Heater Coupler Insulative Backing

Drawings

Hopper - Heater Coupler Insulative Backing-Drawing-0

Tools

Item No. Image Name

Making the Hopper - Top Ring

Hopper - Top Ring

Drawings

Hopper - Top Ring-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Drill Bit 3 mm Drill Bit 3 mm
4 Drill Press Drill Press
5 Sheet Metal Brake Sheet Metal Brake
6 Tin Snips Tin Snips
7 Vise Vise
8 Rubber Mallet Rubber Mallet

Making the Hopper - Heater Cover

Hopper - Heater Cover

Drawings

Hopper - Heater Cover-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Drill Bit 3 mm Drill Bit 3 mm
4 Drill Press Drill Press
5 Sheet Metal Brake Sheet Metal Brake
6 Tin Snips Tin Snips
7 Spot Welder Spot Welder

Making the Hopper - Heater Cover End

Hopper - Heater Cover End

Drawings

Hopper - Heater Cover End-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Drill Bit 3-8 in Drill Bit 3-8 in
4 Drill Press Drill Press
5 Scriber Scriber
6 Sheet Metal Brake Sheet Metal Brake

Making the Hopper - Feed Throat Clamp

Hopper - Feed Throat Clamp

Drawings

Hopper - Feed Throat Clamp-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Digital Calipers Digital Calipers
4 Drill Bit 1-4 in Drill Bit 1-4 in
5 Drill Press Drill Press
6 Drill Press Vise Drill Press Vise
7 Metal Lathe Metal Lathe
8 Hacksaw Hacksaw
9 File - Flat File - Flat
10 Vise Vise

Making the Hopper - Lid Body

Hopper - Lid Body

Drawings

Hopper - Lid Body-Drawing-0

Tools

Item No. Image Name
1 Cold Chisel Cold Chisel
2 Combination Square Combination Square
3 Sheet Metal Brake Sheet Metal Brake
4 Spot Welder Spot Welder
5 Tin Snips Tin Snips
6 Scriber Scriber

Making the Hopper - Vent Tube Coupler

Hopper - Vent Tube Coupler

Drawings

Hopper - Vent Tube Coupler-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Scriber Scriber
3 Tin Snips Tin Snips
4 Spot Welder Spot Welder

Making the Hopper - Lid Handle

Hopper - Lid Handle

Drawings

Hopper - Lid Handle-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Scriber Scriber
3 Sheet Metal Brake Sheet Metal Brake
4 Spot Welder Spot Welder
5 Tin Snips Tin Snips

Making the Hopper - Blast Gate Slide

Hopper - Blast Gate Slide

Drawings

Hopper - Blast Gate Slide-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Drill Bit - 1-2 in Drill Bit - 1-2 in
3 Drill Press Drill Press
4 File - Flat File - Flat
5 Hacksaw Hacksaw
6 Hammer Hammer
7 Vise Vise
8 Scriber Scriber

Making the Hopper - Support Angle

Hopper - Support Angle

Drawings

Hopper - Support Angle-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Center Punch Center Punch
3 Drill Bit 3 mm Drill Bit 3 mm
4 File - Flat File - Flat
5 Vise Vise
6 Hacksaw Hacksaw
7 Drill Press Drill Press
8 Drill Press Vise Drill Press Vise

Making the Hopper - Support Arm

Hopper - Support Arm

Drawings

Hopper - Support Arm-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Center Punch Center Punch
3 Drill Bit 1-4 in Drill Bit 1-4 in
4 Drill Bit 3 mm Drill Bit 3 mm
5 Hacksaw Hacksaw
6 Vise Vise
7 Welding Equipment Welding Equipment
8 Angle Grinder Angle Grinder

Making the Hopper - Hinge

Hopper - Hinge

Drawings

Hopper - Hinge-Drawing-0

Tools

Item No. Image Name
1 Cold Chisel Cold Chisel
2 Combination Square Combination Square
3 Tin Snips Tin Snips
4 Vise Vise
5 Pliers Pliers
6 Hammer Hammer

Making the Hopper - Power Supply Mount

Hopper - Power Supply Mount

Drawings

Hopper - Power Supply Mount-Drawing-0

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Combination Square Combination Square
3 Drill Bit 3 mm Drill Bit 3 mm
4 Drill Press Drill Press
5 Tin Snips Tin Snips
6 Sheet Metal Brake Sheet Metal Brake

Making the Hopper - Hinge

Hopper - Hinge

Drawings

Hopper - Hinge-Drawing-0

Tools

Item No. Image Name
1 Cold Chisel Cold Chisel
2 Combination Square Combination Square
3 Tin Snips Tin Snips
4 Vise Vise
5 Pliers Pliers
6 Hammer Hammer

Making the Hopper - Electronics Back Cover

Hopper - Electronics Back Cover

Drawings

Hopper - Electronics Back Cover-Drawing-0

Tools

Item No. Image Name
1 Cold Chisel Cold Chisel
2 Center Punch Center Punch
3 Combination Square Combination Square
4 Drill Bit 3 mm Drill Bit 3 mm
5 Step Drill Bit Step Drill Bit
6 Sheet Metal Brake Sheet Metal Brake
7 Scriber Scriber
8 Tin Snips Tin Snips
9 Spot Welder Spot Welder

Making the Hopper - Electronics Front Cover

Hopper - Electronics Front Cover

Drawings

Hopper - Electronics Front Cover-Drawing-0 Hopper - Electronics Front Cover-Drawing-1

Tools

Item No. Image Name
1 Center Punch Center Punch
2 Cold Chisel Cold Chisel
3 Combination Square Combination Square
4 Digital Calipers Digital Calipers
5 Drill Bit 3 mm Drill Bit 3 mm
6 Drill Press Drill Press
7 File - Flat File - Flat
8 Drill Bit 7 mm Drill Bit 7 mm
9 Spot Welder Spot Welder

Making the Hopper - Electronics Board

Hopper - Electronics Board

Tools

Item No. Image Name
1 Soldering Iron Soldering Iron

Making the Hopper - Air Inlet Collar

Hopper - Air Inlet Collar

Drawings

Hopper - Air Inlet Collar-Drawing-0

Tools

Item No. Image Name
1 Cold Chisel Cold Chisel
2 File - Flat File - Flat


Attributions for images used on this page

⚠️ **GitHub.com Fallback** ⚠️