Mains Voltage Electronics - TechforTrade/Thunderhead-Filament-Extruder GitHub Wiki

The mains voltage electronics have been separated from the low voltage electronics to reduce noise in the system. This is a new change, and enclosures have yet to be designed. The main components are the 12v power supply, the DM2722A stepper driver, and the two solid state relays. The power cord has also been included here. It has an inline GFCI to improve the safety of the device.

WARNING!!! Working with mains power in dangerous. Do not attempt this if you are unsure of what you are doing. You are responsible for your own safety.


Bill of Materials

Image Name Description Source Qty
Solid State Relay.jpg Solid State Relay 32 VDC Control, 10A 24 - 280 VAC-OUT(Zero-crossing). Gold Electric-Tech SAP2410D or similar 2
12V Power Supply.jpg 12V Power Supply 20A capaity or more (18A in a pinch). Server power supplies work great Various 1
Stepper Driver.jpg Stepper Driver Long's MN: DM2722A or Wantai MN: DQ2722MA. Buy with Stepper motor from Longs Motor via Ebay 1
In Line GFCI.jpg In Line GFCI Make sure it meets your voltage requirements (120 or 240v) Various 1
Inlet Male Power Socket with Fuse Rocker Switch.jpg Inlet Male Power Socket with Fuse Rocker Switch Make sure it meets your voltage requirements (120 or 240v) Various 1
Power Cord.jpg Power Cord 16awg or 14awg. (Don't use 18awg!!!) Make sure it has a ground wire and fits your receptacles Various 1
Wire Nut Red.jpg Wire Nuts Must have capacity for 5 16-awg wires. Typically red in the US. Various 3
Ring Terminal.jpg Ring Terminal Sized for 16-awg wire Various 1
Ground Screw.jpg Ground Screw In the US 10-32 thread size is standard. Use what is acceptable in your location. Various 1
M4 Socket Cap Screw 10mm long.jpg M4 Socket Cap Screw 10mm long Used for mounting the electronics to the enclosure Various 12
M4 Nut.jpg M4 Nut Various 8
M4 Washer.jpg M4 Washer Various 12
Wire 16awg Stranded Green.jpg Wire 16awg Stranded Green For making ground connections Various 3 ft (approx)
Wire 16awg Stranded Black.jpg Wire 16awg Stranded Black For making Live connections. The color standard in your location may be different. Various 15 ft (approx)
Wire 16awg Stranded White.jpg Wire 16awg Stranded White For making Neutral connections. The color standard in your location may be different. Various 15 ft (approx)
3-8-in Clamp-on Type Service Entrance Connector.jpg 3/8-in Clamp-on Type Service Entrance Connector Separate entry/exit for both high and low voltage wires. Various 2
Mains Voltage Enclosure.jpg Mains Voltage Enclosure Not designed yet. Made 1

Photo Attributions

DM2722A by Longs Motor at (http://www.longs-motor.com/stepper-motor-driver-dm2722a.html)

⚠️ **GitHub.com Fallback** ⚠️