05 ‐ Concept Evaluation & Product Architecture - T-div-Engg-Exploration-2026-27/Repo-8 GitHub Wiki
Weight Distribution
| Objectives | Weights |
|---|---|
| PRODUCTION COST | 8 |
| AESTHETICS | 6 |
| SAFETY | 7 |
| POWER EFFICIENCY | 10 |
| COMPLEXITY IN USAGE | 9 |
| PORTABILITY | 5 |
| RANGE | 1 |
| STABILITY | 4 |
Pugh Chart
| Design Objectives | Weight | Concept 1 | Concept 2 | Concept 3 | Concept 4 |
|---|---|---|---|---|---|
| Production Cost | 8 | + | 0 | DATUM | + |
| Aesthetics | 6 | - | + | DATUM | 0 |
| Safety | 7 | + | ++ | DATUM | 0 |
| Power Efficiency | 10 | - - | 0 | DATUM | - - |
| Complexity in Usage | 9 | + | + | DATUM | 0 |
| Portability | 5 | - | 0 | DATUM | 0 |
| Range | 1 | 0 | + | DATUM | 0 |
| Stability | 4 | ++ | + | DATUM | 0 |
| Score (+) | — | 32 | 34 | 0 | 8 |
| Score (-) | — | 31 | 0 | 0 | 20 |
| Net Total | — | 1 | 34 | 0 | -12 |
Justification for Pugh Chart Scores
| Design No. | Objective | Score Allocated | Justification for the Score |
|---|---|---|---|
| 1 | PRODUCTION COST | 8 | Uses cheap components like basic telescopic arm. |
| AESTHETICS | -6 | Rigid telescopic tube provides basic functional aesthetic. | |
| SAFETY | 7 | Lithium-ion battery presents moderate thermal runaway risk. | |
| POWER EFFICIENCY | -20 | Ultrasonic sensor continuously consumes active sensing power. | |
| COMPLEXITY IN USAGE | 9 | Straightforward telescopic adjustment provides simple operation. | |
| PORTABILITY | -5 | Fixed clamp base restricts easy overall device relocation. | |
| RANGE | 0 | Directional ultrasonic sensor offers standard proximity range. | |
| STABILITY | 8 | Heavy mechanical desk clamp delivers excellent base stability. | |
| 2 | PRODUCTION COST | 0 | Articulated arm and tripod structure increase cost. |
| AESTHETICS | 6 | Sleek articulated arm delivers modern visual appeal. | |
| SAFETY | 14 | LiFePO4 battery offers superior high temperature safety. | |
| POWER EFFICIENCY | 0 | Passive PIR sensor minimizes standby power consumption. | |
| COMPLEXITY IN USAGE | 9 | Multi-joint articulated arm allows quick effortless positioning. | |
| PORTABILITY | 0 | Folding tripod base ensures convenient quick transport. | |
| RANGE | 1 | PIR motion sensor provides broad detection area coverage. | |
| STABILITY | 4 | Three-legged tripod base gives reliable standalone balance. | |
| 3 | PRODUCTION COST | 0 | DATUM |
| AESTHETICS | 0 | DATUM | |
| SAFETY | 0 | DATUM | |
| POWER EFFICIENCY | 0 | DATUM | |
| COMPLEXITY IN USAGE | 0 | DATUM | |
| PORTABILITY | 0 | DATUM | |
| RANGE | 0 | DATUM | |
| STABILITY | 0 | DATUM | |
| 4 | PRODUCTION COST | 8 | Simple four-bar linkage mechanism lowers manufacturing costs. |
| AESTHETICS | 0 | Exposed linkage joints present basic industrial appearance. | |
| SAFETY | 0 | Standard Li-ion battery requires moderate safe handling. | |
| POWER EFFICIENCY | -20 | Active ultrasonic motion sensor increases power draw. | |
| COMPLEXITY IN USAGE | 0 | Mechanical linkage moves along single predictable plane. | |
| PORTABILITY | 0 | Compact suction cup mount allows quick detachable travel. | |
| RANGE | 0 | Ultrasonic sensor provides narrow directional detection range. | |
| STABILITY | 0 | Suction cup base offers temporary smooth surface mounting. |
Selected Design
- Motion Sensing : PIR Sensor
- Rechargeable Battery : LiFePo4 Battery
- Controller : ESP32
- Illumination : RGB LED
- Base Stability/Attachment Method : Tripod
- Movement Mechanism: Articulated Arm
Product Architecture
| Part / Component | Function |
|---|---|
| PIR Sensor | Detects human motion via infrared radiation changes. |
| LiFePO4 Battery | Provides safe and durable rechargeable power source. |
| ESP32 Microcontroller | Controls sensor data and handles system processing. |
| RGB LED | Serves as the primary adjustable illumination source. |
| Articulated Arm | Allows flexible positioning across multiple movement axes. |
| Tripod Base | Offers stable standalone support and high portability. |
| Voltage Regulator | Steps down and stabilizes the operating voltage. |
| Charging Module | Manages safe battery recharging and prevents damage. |
| Micro Servo Motor | Controls precise angular movement of articulated joints. |
Function Clustering
Interaction Between Subsystems :
Subsystem List
| Sl. No. | Subsystem | Component / Description |
|---|---|---|
| 1 | Sensing Unit | PIR Sensor |
| 2 | Controller Unit | ESP32 |
| 3 | Lighting Unit | RGB LED |
| 4 | Mechanism | Articulated Arm |
Interaction Details
Subsystem 1
| Subsystem 1 | Subsystem 2 | Subsystem 3 | Subsystem 4 | Interaction details |
|---|---|---|---|---|
| Spatial | NO | NO | YES | The PIR sensor detects motion and sends the signal to the ESP8266 for processing. It triggers the RGB LED through the controller. |
| Data | YES | NO | NO | |
| Material | NO | NO | NO |
Subsystem 2
| Subsystem 2 | Subsystem 1 | Subsystem 3 | Subsystem 4 | Interaction details |
|---|---|---|---|---|
| Spatial | NO | NO | NO | ESP32 receives signals form PIR sensor and carry out the lamp operation. Then it sends signals to RGB LED to switch it ON/OFF. |
| Data | YES | YES | NO | |
| Material | NO | NO | NO |
Subsystem 3
| Subsystem 3 | Subsystem 1 | Subsystem 2 | Subsystem 4 | Interaction details |
|---|---|---|---|---|
| Spatial | NO | NO | YES | The RGB LED responds to the motion detected by the PIR sensor through signals processed by the ESP32. It is physically attached to the gooseneck. |
| Data | NO | YES | NO | |
| Material | NO | NO | NO |
Subsystem 4
| Subsystem 4 | Subsystem 1 | Subsystem 2 | Subsystem 3 | Interaction details |
|---|---|---|---|---|
| Spatial | NO | NO | YES | Provides physical support and positioning. supports the LED and allows directional and height adjustment. |
| Data | NO | NO | NO | |
| Material | NO | NO | YES |