6. VIRTUAL IMPLEMENTATION - S-Division-2022-2023-Odd/Repo-11 GitHub Wiki

6.1 3D MODELING

Sub System 1 WhatsApp Image 2023-01-20 at 6 44 09 AM

Sub System 1 and 2 Screenshot_20230120_064715

Entire System Screenshot_20230120_064854

6.2 CIRCUIT DIAGRAM

Sub System 1 image

Sub System 1 and 2 image

Entire System image

6.3 FLOW CHART

image

6.4 BILLS OF MATERIALS (BOM)

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Sl.no PART NAME MATERIAL DESCRIPTION QUANTITY FABRICATION
    WITH ABOUT PART   PROCESS
    WHICH THE     REQUIRED
    PART IS      
    MADE OF      
1 L Clamps   ½” 10  
           
2 L Clamps   1” 10
         
U shape clamp ___ 3’’ size 1 ----
         
4 Nuts -- 3mm*10mm 4 ---
         
5 Bolts -- 3mm*60mm 4 ---
         
Nuts -- 4*30mm 20 __
         
Nylon slieve pipe -- 6mm*30cm 1 __
         
U Clamps _ 3 inch 1  
         
9 Nuts and Bolts _ 30*3mm 10 __
           
10 Nuts and Bolts __ 25*3mm 10 __
           
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11 Spacer   8mm 4 __
           
12 Wire roller __ 5cm long 1 __
           
13 Feviqwik ____   2  
           
14 AL rods   1*13mm 1 __
           
           

 

 

6.5 MECHANISMS AND RESOURCE SPECIFICATIONS

Slider crank mechanism

image

6.5.1MOTOR SIZING AND BATTERY SIZING

6.5.1.2 MOTOR SIZING

For our course projec DC geared motor and 1 servo motor is required.

T= μ x M x g x D/2 η Here,

  • μ= Coefficient of Friction

  • T= Load Torque in N-m (convert it into kg-cm)

  • D= Diameter of the pulley in m

  • g= acceleration due to gravity

  • η= Drive efficiency(assuming it as 0.9)

    P= 2 x π x N x T/60 Here,

  • P= Power in watts/min

  • N= Revolutions per minute(speed)

  • T= Load Torque in kg-cm

Rated RPM at 12V Rated Torque in Kg-cm at 12V
1000 0.12
500 0.25
300 0.35
200 0.5
150 0.8
100 1.2
60 2
30 4
15 8
10 12
3.5 30

We will use the motor of 60RPM

6.5.1.2 ADAPTOR SIZING

Sl.no Components Quantities Operating voltage Operating current of each component Total current
01 DC geared motors 1 12V 300mA 300×1= 300mA
02 Arduino mega 2560 1 5V 100mA 100×1=100mA
03 LED lighting 1 3.6v 30mA 30x1=30mA
04 Servo motor 1 4.8V 650mA 650x1=650mA
05 Dual-Channel Relay Module 1 5V 70mA 70x1=70mA
12V 5V
300mA = 0.3A 850mA = .85A

We know factor of safety = 1.2

12V 5V
0.3×1.2= 0.36A .85×1.2= 1.02A
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