6.VIRTUAL IMPLEMENTATION - S-Division-2022-2023-Odd/Repo-01 GitHub Wiki

6.1 3D MODELING

DRAWING UNIT Screenshot_20230119_202210 Screenshot_20230119_202219 Screenshot_20230119_202241 Screenshot_9 Screenshot_10 led 1 led 3 Screenshot_20230119_202210

6.2 CIRCUIT DIAGRAM

image

Screenshot_7

Screenshot_15

image

circuit diagram 2

6.3 FLOW CHART

drawing unit

holding unit

Screenshot_16

Screenshot_1

6.4 BILLS OF MATERIALS (BOM)

SL NO COMPONENT QUANTITY DESCRIPTION COST
1 FOAM SHEET 1 (15x15x10)mm -
2 AURDINO MEGA 2560 1 - 1350
3 RELAY 1 - 150
4 RACK AND PINION 1 (180x12X15)mm 180
5 STEPPER MOTOR 1 - 170
6 JUMPER WIRES 20 MALE TO MALE,FEMALE TO FEMALE,FEMALE TO MALE 100
7 L CLAMPS 6 1/2 inches -
8 NUTS AND BOLTS 13,6,3&3 (20X3)mm,(4x25)mm,(100x4)mm&(75x3)mm -
9 AL-C CHANNEL 1 (15X15X12)mm -
SL NO COMPONENT DESCRIPTION QUANTITY COST
1 ACRYLIC SHEET (18x18x3)mm 1 -
2 DC MOTOR 12v 1 120
3 FOAM SHEET (300x300x12)mm 1 -
4 PAPER HOLDING CLIPS - 6 20
5 ARDUINO MEGA 2560 - 1 1350
6 JUMPER WIRES MALE TO MALE,FEMALE TO FEMALE,MALE TO FEMALE 20 100
SL NO COMPONENT QUANTITY DESCRIPTION COST
1 LED LIGHTS 2 Red and Green 10
2 ARDUINO MEGA 2560 1 - 1350
3 JUMPER WIRES 20 MALE TO MALE,FEMALE TO MALE,FEMALE TO FEMALE 100
4 BREADBOARD 1 55 mm x 85 mm x 10 mm 100
5 IR SENSOR 1 - 300
SI NO MATERIAL QUANTITY DESCRIPTION COST
1 FOAM SHEET 2 (300x300x12)mm,(15x15x10)mm -
2 AURDINO MEGA 2560 1 - 1350
3 RELAY 1 - 150
4 RACK AND PINION 1 (180x12X15)mm 180
5 L CLAMPS 6 1/2 inches -
6 AL-C CHANNEL 1 (15X15X12)mm -
7 STEPPER MOTOR 1 - 170
8 JUMPER WIRES 50 MALE TO MALE, FEMALE TO MALE , FEMALE TO FEMALE,FEMALE TO MALE -
10 ACRYLIC SHEET 2 120mm X150mm, 10mm THICKNESS
11 DC MOTOR 2 12V 240
12 PAPER HOLDING CLIPS 6 - 20
14 LED LIGHT 2 RED AND GREEN 10
15 BREAD BOARD 1 55mm x 85mm x 10mm 100
16 IR SENSOR 1 - 300
17 NUTS AND BOLTS 13,6,3&3 (20X3)mm,(4x25)mm,(100x4)mm&(75x3)mm -

6.5 MECHANISMS AND RESOURCE SPECIFICATIONS

MOTOR SIZING 1 DC motor is required for our course project

Torque = F * r (In N-m) (SI UNIT) where F- Force acting on the body r- Lever arm length T- Torque

Volume=V=68.550x10^-6 m^3 (IN SI UNIT)

m=mass=(64.437 x 10^-3)kg (IN SI UNIT)

g= acceleration due to gravity (9.81 m/s^2)

F=mg= (0.6443) (AS PER NEWTON'S SECOND LAW OF MOTION)

T= 1.95 Kg- cm T is approximately equal to 2 Kg-cm

Screenshot_3

HENCE WE REQUIRE A DC MOTOR OF 60 RPM

BATTERY SIZING

SL NO COMPONENT QUANTITY OPERATING VOLTAGE OPERATING CURRENT OF EACH COMPONENT TOTAL CURRENT
1 DC GEARED MOTORS 1 12 V 300 mA 300 X 1 =300mA
2 AURDINO MEGA 2560 1 5 V 100 mA 100 X 1 = 100mA
3 LED LIGHTS 2 3.6 V 30 mA 30 X 2 = 60mA

Total current = Quantity X operating current of each component 1 mA = 10^-3 A 300 mA = 0.3 A 100 mA= 0.1 A 30 mA = 0.03 A 60 mA = 0.06 A

FACTOR OF SAFETY = 3

6.6 3D MODEL

final model.zip