4 e. Motor sizing and Battery sizing of the system. - Q-division-2020-2021-even/Repo-06 GitHub Wiki

Motor sizing and Battery sizing of Subsystem 1- Robotic arm and handling unit

MOTOR SIZING

Details of Arm:

Dimension :15x3x0.5 cm

Material :Acrylic Sheet

Density of Material:1.185 g/cm3

Mass =37.5 x 1.185 =44.4375 g

MASS OF MARACAS =150 GM TORQUE REQUIRED:

Diameter of shaft required = 8cm=3.146inch

Total Mass: 200gm

Torque = mass * diameter of shaft / 2

Torque = 0.2 * 8/2 = 0.8 kg-cm

FOS = 1.2 TorqueFOS = 0.81.2 = 0.96 kg-cm

SERVO MODEL: TOWER PRO SG 90


BATTERY SIZING

Components Used :

  • Arduino Mega 2550: 5V – 12V/100mA

Factor of Safety : 1.2

With F.O.S 5v/120mA

TOWER PRO SG 90 Servo Motor : 5V /650mA

Factor of Safety =1.5

with F.O.S 5V /975mA

          TOTAL :        5V/1095mA

REQUIREMENT 12V 2A ADAPTER


Battery sizing of Subsystem 2- Robot base and control unit

Sl.No Part Name Voltage Current Number
1 Keypad 3*4 (ID 3845) 5V 20mA 1
2 Slide switch (MSL-12PB-5B) 5V 10mA 1
3 LCD Display 16*2 (RC1602C) 5V 20mA 1
4 IR Sensor (RKI-3141) 5V 20mA 1
5 Push Button (AF-20) 5V 50mA 1
6 LED 5V 100mA 5
7 Buzzer (SPS-HS310) 5V 20mA 1
8 Arduino Uno (AT MEGA 328P) 5V 50mA 1
TOTAL 5V 290mA*1.5= 435mA 1 Hour Runtime
Requirement is = 5V , 0.5Ah Power Adapter(VX208)

Motor sizing and Battery sizing of entire System

MOTOR SIZING

TORQUE REQUIRED:

Diameter of shaft required = 8cm=3.146inch

Total Mass: 200gm

Torque = mass * diameter of shaft / 2

Torque = 0.2 * 8/2 = 0.8 kg-cm

FOS = 1.2 TorqueFOS = 0.81.2 = 0.96 kg-cm

SERVO MODEL: TOWER PRO SG 90


BATTERY SIZING

TOTAL OF SUBSYSTEM 1 : 5V/1095mA

TOTAL OF SUBSYSTEM 2 : 5v/435mA

          TOTAL :        5V/1530mA

Required Power Supply 5v 2A Adapter.