3. PROBLEM DEFINITION - Q-Div-2022-2023-Odd/Repo-10 GitHub Wiki
Need statement:
Automatic Bottle Filler and capper machines can help companies to consistently fill bottles with liquid products by avoiding errors and minimizing waste. These machines make it possible for industries such as pharmaceuticals to packaging their products in liquid form with precision.
1.1 Question and answer
SL.NO |
QUESTIONS |
ANSWER |
OBJECTIVE/FUNCTION/CONSTRAINT |
1 |
Should the machine be automatic or manual |
The Machine should be semiautomatic |
Objective |
2 |
Does the machine should be portable or not ? |
it should be portable |
Objective |
3 |
What is the budget that you can afford ? |
around 4000Rs. |
Constraint |
4 |
What should be the weight of the machine ? |
2kg |
Constraint |
5 |
How many bottles should it cap per minute ? |
atleast 2 |
Constraint |
6 |
Should the machine be userfriendly ? |
yes it should be easy to use |
Objective |
7 |
What are the materials that you want to be used ? |
materials used should be non toxic |
Objective |
8 |
Does the machine should be hygenic ? |
yes |
Objective |
9 |
What should be the working capacity of the machine ? |
it should work continuosly for atleast 3 hrs |
Constraint |
10 |
how should be the capping ? |
it should not miss any bottle |
Function |
11 |
what should be the feature of capping machine ? |
it should not damage the caps |
Objective |
12 |
Do you have an uninterrupted power supply ? |
yes |
Objective |
13 |
What other function should it perform ? |
it should fill the bottles without any leakage and avoid overflow |
Function |
14 |
what should be the quantity of liquid ? |
250 ml |
Constraint |
1.2 Basic Survey and requirements
Sl.No |
Observation from Surveys |
Requirements |
1 |
Weight of Machine |
It should be light weight |
2 |
No of operations |
The machine should work good for at least 6 to 8 attempts |
3 |
No of bottle to be capped |
The machine should cap two bottles per minute |
4 |
Materials to be used |
Materials used to build, must be non toxic and light weight |
5 |
Cost |
Machine should be built with minimum budget |
1.3 Identifying Client's Objectives
Sl.No |
Objectives |
01 |
Machine should be Semi-automatic. |
02 |
Machine should be portable. |
03 |
Machine should be hygienic. |
04 |
Machine should be User-friendly. |
Problem definition version 1.1 :
Design a semi automatic bottle capping and bottle filling machine, which is able to accurate and hygienic filling and capping process, it should be portable and user friendly.
1.4 Identify constraints
SL.NO |
CONSTRAINTS |
01 |
Machine should be less weighted. |
02 |
DimensionS 2ft2ft4ft |
03 |
Machine should fix at least two caps per minute |
04 |
Minimum 250 ml bottle should be capped |
05 |
Machine should cap one bottle at a time |
06 |
The machine should work for 3 hrs continuously |
07 |
Machine should be durable for 6 to 7 uses |
08 |
It must be made user friendly product |
09 |
Cost of the machine should be within Rs-4000 |
Problem definition version 1.2
Problem definition; Design a semi automatic bottle capping and bottle filling machine, which is able to accurate and hygienic filling and capping process, it should be portable and user friendly. Machine must not exceed the volume of 6 cubic feet should be able to cap atleast 3 bottles per minute, budget to build should not exceed Rs.4000 and it should work for 3 hours continuously.
1.5 Establish Functions
SL.NO |
FUNCTIONS |
1 |
sense the bottle |
2 |
Fill the bottle |
3 |
Capping |
4 |
Hold Bottle |
Problem definition version 1.3
Design a semi automatic bottle capping and bottle filling machine, which is able to accurate and hygienic filling and capping process, it should be portable and user friendly. Machine must not exceed the volume of 6 cubic feet should be able to cap atleast 2 bottles per minute, budget to build should not exceed Rs.4000 and it should work for 3 hours continuously. Machine should indicate the user after capping process is completed and should not do capping in case if bottle is empty/partially filled.(Detect the level of liquid in the bottle)