7.MOTOR SIZING - O-Division-2020-2021-Even/Repo-15 GitHub Wiki

DC geared motor sizing for linkage mechanisms

* The relationship between power, Speed and torque

             P=2piNT/60
             p=(2*3.14*15*3.55)/60
             p=5.5735watt

* Torque Calculation

             T=F*r=F*d/2

* Vertical force

             F=W=mg
             to find force we have to find mass of the linkage bars
             m=l*b*h*density
             m=10*3*4*1.185  (density for acrylic sheet is 1.185g/cm^3)
             m=142.2grams
             m=0.142kg
            Now we know that m=0.142kg and g=9.8m/s^2
              F=W=m*g
              F=W=0.142*9.8
              F=W=1.3916N

* Torque Calculation

             T=F*r=F*d/2
             T=1.3916*0.5/2
             T=0.3479N-m
             T=0.3479*100/9.8kg-cm
             T=3.55kg-cm
        multiply torque with factor of safety that is 1.5
             T=3.55*1.5kg-cm
             T=5.325kg-cm

Our final torque is 5.325kg-cm at 12v so the rated rpm at 12v is 15rpm

Motor sizing for servo motor

* Torque Calculation

             T=F*r=F*d/2

* Horizontal force

             F=mu*W
             W=mg
             m=l*b*h*density
             m=10*15*5*1.185 
             m=888.75grams
             m=0.888kg

Now we know that m=0.888kg and mu=0.5

              F=mu*W
              F=0.888*0.5
              F=0.444N

* Torque Calculation

             T=F*r=F*d/2
             T=0.444*5/2
             T=0.444*2.5
             T=1.11N-m
             T=1.11*100/9.8kg-cm
             T=11.32kg-cm
        multiply torque with factor of safety that is 1.5
              T=11.32*1.5
              T=16.98kg-cm

Our final torque is 16.98kg-cm so here we will use Tower Pro MG958 whose operating voltage is 4.8-6.6v and which has stall current of 1600mA.