Engineering Exploration

Label Dispenser

Label Dispenser Machines are the machines used in industries to label their products. It is designed to simplify the process of removing labels from protective Backing tape. Label dispensers are used to dispense labels to operators who typically manually apply labels to packages. An Automatic Machine For Dispensing Labels from pre-made label rolls is best suitable for Industrial quality and portability. This Automatic Label Dispenser is ideal for retail stores that use barcode labels or security tags. It can also be used in factories to label the specifications of products, or in warehouses for labeling and inventory control.

Easy to operate, small labels can be used in parallel. Suitable for adhesive labels, barcode labels, security labels, packaging labels, Anti-Counterfeiting labels, hot stamping labels, stickers, print designs, chrome paper, etc.

Images

Type Of Motor Used

What Is A DC Motor?

A DC motor or direct current motor is an electrical machine that transforms electrical energy into mechanical energy by creating a magnetic field that is powered by direct current. When a DC motor is powered, a magnetic field is created in its stator. The field attracts and repels magnets on the rotor; this causes the rotor to rotate. To keep the rotor continually rotating, the commutator that is attached to brushes connected to the power source supply current to the motors wire windings.

Why DO We Need Automatic Label Dispenser?

1. Automatic labeling offers higher clock rates

Have you ever tried to peel off a label and stick it on as accurately as possible? Then you know: A human cannot label as quickly and accurately as a machine.

A high-speed label applicator such as the Legi-Air 6000 prints up to 2,250 labels per hour and applies them to continuous cartons. A high-speed label applicator that only applies pre-printed labels even manages cycle rates of up to 120,000 labels per hour!

2. Automatic labeling machines apply labels cleanly and precisely to your products

In manual labeling, the labels are never applied in exactly the same position. Or even worse, it can also happen that the labels stick crookedly. This is visually unattractive and the customer or end consumer may not accept the product. Furthermore, if the labels are not applied cleanly – throwing bubbles or wrinkles and not adhering properly – the information may not be readable. In addition, the label may peel off later.

Unlike humans, a labeling system labels with a tolerance accuracy of +/- 0.3 mm. But that’s not all: The labels adhere to the product over the entire surface, without wrinkles or air bubbles.

3. Automatic labeling reduces errors and complaints

Nobody is perfect: Unfortunately, mistakes happen wherever people work. How quickly is a label applied to the wrong product? A label printer and applicator prints the labels with the appropriate content and always applies them to the right product. This prevents mislabeling and the associated unnecessary returns.

4. With automatic labeling, you are equipped for future requirements

There is nothing better than being successful and seeing an increase in demand for your products. However, in addition to more product orders, this usually means more product variety, often associated with more types of packaging and increasing customer specifications. As a result, more and more individual products have to be produced in a shorter time.

This also affects the labeling area. You’ll either have to pull staff from other tasks or reallocate tasks, or hire more staff to keep up here.

With a modern, high-performance labeling system, you are ready for new requirements in the future. A labeling system can be easily adapted to the new cycle rates. It can also label reliably in multi-shift operation.

5. Automatic labeling saves your staff time

Employees are a valuable asset. When you switch from manual to automatic labeling, your employees can perform other important tasks in the company.

Should I use a label dispenser or a label printer and applicator? Companies that want to label their products automatically rather than manually have a choice between a label dispenser and a label printer and applicator.

Label dispensers apply pre-printed labels (e.g. decorative labels, primary labels) to products. From wine bottles to pet food, jam jars to shampoo bottles or cleaners – every product needs such a label.

The Alpha Compact HSM is a compact label dispenser. It can label products as a stand-alone solution or integrated into a packaging line. The system applies the labels using the so-called wipe-on process. The label dispenser wipes off the label on the passing product. A pressure roller additionally fixes it in place.

semi-automatic labeling

A semi-automatic labeling system provides an introduction to automatic labeling. The operator inserts the product manually and triggers the labeling process at the push of a button.

If variable data is to be printed on the label immediately before the labeling process, label printer and applicators are used. The Legi-Air series labeling systems print information 1:1 onto the label. They then apply the label to the packaging using an applicator. Different applicators are available for different applications: there are linear, rotary or corner applicators.

Typical applications for label printer and applicators are logistics labels and shipping labels. In the food sector, companies use these systems to label their products with information on content and nutritional values, for example. In the chemical industry, it can be warning labels. Or in many other industries, barcode labels with information about the product and batch data.

Table 1

Sl.NO	Components Or Parts Used	Mechanism/Working Principle Identified	Links
1	Motor Clamp	The basic operation is like that of a transformer	https://instrumentationtools.com/clamp-meters-working-principle/
2	Arduino uno	The Arduino Uno is one kind of microcontroller board based on ATmega328. Arduino Uno is named for marking the upcoming release of microcontroller board namely Arduino Uno Board 1.0	https://www.elprocus.com/atmega328-arduino-uno-board-working-and-its-applications/
3	5mm ID timing pully	A timing belt pulley is a specialized pulley system with teeth or pockets along the outside of the pulley body’s diameter.	https://illinoispulleyandgear.com/what-is-a-timing-belt-pulley/
4	8mm pillow bearing	A pillow block bearing (or plummer block) is a pedestal used to provide support for a rotating shaft with the help of compatible bearings & various accessories.	https://en.wikipedia.org/wiki/Pillow_block_bearing
5	8mm and 5mm smooth ss shaft 200m	Rotating Mechanism	https://www.sciencedirect.com/topics/engineering/transmission-shaft
6	8mm ID timing pully	A timing belt pulley is a specialized pulley system with teeth or pockets along the outside of the pulley body’s diameter.	https://illinoispulleyandgear.com/what-is-a-timing-belt-pulley/
7	Timing belt	A timing belt pulley is a specialized pulley system with teeth or pockets along the outside of the pulley body’s diameter.	https://illinoispulleyandgear.com/what-is-a-timing-belt-pulley/
8	Push button	When the button is pressed down, the electromagnet is energized to generate magnetism, and the circuit is connected or disconnected by the adsorption device to realize functions such as remote control circuit.	https://www.quisure.com/blog/faq/what-is-the-principle-of-the-push-button-switches
9	Rotary Knob	Rotary Encoders are sensors that detect position and speed by converting rotational mechanical displacements into electrical signals and processing those signals.	https://www.ia.omron.com/support/guide/34/introduction.html#:~:text=Rotary%20Encoders%20are%20sensors%20that,referred%20to%20as%20Linear%20Encoders.

Link

https://youtu.be/IGeIINUt_no