6. Virtual Implementation - K-Division-2021-2022-Even/Repo-13 GitHub Wiki
6.1 3D Models
1)Handling Paper Unit
2)Handling Punching Unit
3)Indication Unit
Assembly
6.2 Circuit Diagram
1)Handling Punching Unit
2) Indication unit
4)Integrated Circuit
6.3 Bill of materials
1)Handling Paper Unit
| Sl.No. | Part Name | Material with which the part is made of | Description | Quantity | Fabrication Process |
|---|---|---|---|---|---|
| 1 | Rectangular sheet | Foam Sheet | 6*(2)*(0.3) cu.cm | 4 | Cutting |
| 6*(1.5)*(0.3) cu.cm | 3 | Cutting | |||
| 6*(6)*(0.3) cu.cm | 1 | Cutting | |||
| 30*(20)(0.5)(0.8) cu.cm | 1 | Cutting,Drilling | |||
| 2 | Support | Nylon Rods | 25 mm diameter,4.5 cm long | 4 | Lathe,Drilling |
2)Handling Punching Unit
| Sl.No. | Part Name | Material with which the part is made of | Description | Quantity | Fabrication Process |
|---|---|---|---|---|---|
| 1 | Arduino | -- | Mega 2560 | 1 | -- |
| 2 | DC Motor | -- | 60 rpm | 1 | -- |
| 3 | IR Sensor | -- | Object detection | 1 | -- |
| 4 | Circular Sheet | Acrylic Sheet | 6 cm radius | 1 | Laser Cutting |
| 5 | Rectangular Sheet | Acrylic Sheet | (10)(7)(0.5)cu.cm | 1 | Laser Cutting,Sanding |
| (3.2)(10)(0.5)cu.cm | 1 | Laser Cutting,Sanding | |||
| (5.6)(2)(0.5)cu.cm | 1 | Laser Cutting,Sanding | |||
| 6 | Metal Rod | Aluminium | For Punching(0.5 mm diameter and 5.9 cm length) | 2 | Cutting |
3)Indication Unit
| Sl.No. | Part Name | Material with which the part is made of | Description | Quantity | Fabrication Process |
|---|---|---|---|---|---|
| 1 | Arduino | -- | Mega 2560 | 1 | -- |
| 2 | LED | -- | For Notification | 1 | -- |
| 3 | IR Sensor | -- | Object detection | 1 | -- |
4)Integrated
| Sl.No. | Part Name | Material with which the part is made of | Description | Quantity | Fabrication Process |
|---|---|---|---|---|---|
| 1 | Arduino | -- | Mega 2560 | 1 | -- |
| 2 | DC Motor | -- | 60 rpm | 1 | -- |
| 3 | IR Sensor | -- | Object detection | 1 | -- |
| 4 | LED | -- | For Notification | 1 | -- |
| 5 | Circular Sheet | Acrylic Sheet | 6 cm radius | 1 | Laser Cutting |
| 6 | Rectangular Sheet | Acrylic Sheet | (10)(7)(0.5)cu.cm | 1 | Laser Cutting,Sanding |
| (3.2)(10)(0.5)cu.cm | 1 | Laser Cutting,Sanding | |||
| (5.6)(2)(0.5)cu.cm | 1 | Laser Cutting,Sanding | |||
| 7 | Metal Rod | Aluminium | For Punching(0.5 mm diameter and 5.9 cm length) | 2 | Cutting |
| 8 | Rectangular sheet | Foam Sheet | For Casing | 1 | Cutting |
| 9 | Jumper Wires Pack - M/M | -- | -- | 2 | -- |
| 10 | 220 Ohm Resistor | -- | -- | 1 | -- |
| 11 | USB Cable A to B | -- | -- | 1 | -- |
| 12 | BreadBoard | -- | -- | 1 | -- |
6.4 Flow charts
1)Handling Paper Unit
2)Handling Punching Unit
3)Indication unit
4)Integrated Flow Chart
6.5 Motor sizing and Adapter Selection
1)Motor sizing
Total mass=density*volume
Total mass=(307.67+6.2556+605.4)gm
Torque=(Co-efficient of friction)(Total mass)(g)*(r)/(Factor of Safety)
Torque=(0.45)(0.919)(9.8)*(1.19)/2=2.41 Kg-cm
Hence , the DC Motor used should have 60 RPM speed.
2)Adapter Selection
DC-Motor load current=300 mA
Factor of safety=1.2
Load current*Factor of Safety=360 mA
Hence,12V-2A Adapter is Selected.