6.Virtual Implementation - I-Division-2021-2022-Even/Repo-15 GitHub Wiki
# VIRTUAL IMPLEMENTATION
6.1 3D Modeling
* Assembled
* Door Opening Unit
* Puzzle Solving Unit
.
.
6.2 Flow Chart
. .
6.3 Circuit Diagrams
Puzzle Unit
Door Opening Unit
Integrated Circuit
6.4 Bill Of Materials
Casing
sl.no | Part Name | Material Used | Description | Quantity | Fabrication |
---|---|---|---|---|---|
1 | Base | Foam sheet | cutting , drilling | ||
2 | Side | Foam sheet | cutting , drilling | ||
3 | top | Foam sheet | cutting , drilling | ||
4 | compartments | Foam sheet | cutting , drilling |
Door opening
sl.no | Part Name | Material Used | Description | Quantity | Fabrication |
---|---|---|---|---|---|
1 | Rack | Plastic | 21 cm | 1 | |
2 | Pinion | Plastic | 4 cm | 1 | - |
3 | DC Motor | - | 45 rpm | 1 | - |
4 | Supporting Wheels | - | 3.5 cm | 3 | - |
Puzzle unit
sl.no | Part Name | Material Used | Description | Quantity | Fabrication |
---|---|---|---|---|---|
1 | Servo motor | - | SG90 | 2 | - |
2 | IR sensor | - | To sense puzzle match | 2 | - |
3 | Disk | 3cm x 5cm | 2 | cutting | |
4 | Temple | Foam sheet | 0.3 cm | cutting , drilling | |
5 | Tree | Acrylic sheet | 9cm x 3cm x 10cm | 1 | cutting , bending |
Integrated
sl.no | Part Name | Material Used | Description | Quantity | Fabrication |
---|---|---|---|---|---|
1 | Arduino Mega 2560 | - | microcontroller | 1 | - |
2 | SG90 Servo Motor | - | To rotate disk | 2 | - |
3 | LED | - | - | 2 | - |
4 | Push Button | - | take user input | 3 | - |
5 | DC Motor | - | to open door | 1 | - |
6 | IR sensor | - | to sense puzzle match | 2 | - |
7 | Adapter | - | 12V DC power supply | 2 | - |
8 | Bread board | - | make connections | 1 | - |
9 | 2 way relay module | - | change the direction of DC motor | 1 | - |
10 | Jumper wire | - | connections | 30 | - |
11 | Disk | ... | to display numbers | 2 | Cutting |
12 | Casing | Foam sheet | Cutting,drilling | ||
13 | Compartment | Foam sheet | Cutting,drilling | ||
14 | Temple | Foam sheet | Cutting,drilling | ||
15 | Tree | Acrylic sheet | 9cm x 0.3cm x 10cm | 1 | Cutting,bending |
16 | L-Clamps | Aluminium | Drilling | ||
17 | Motor clamps | Steel | 3 | Drilling | |
18 | Nut bolts | Steel | - | ||
19 | Rack | Plastic | 21cm | 1 | Drilling |
20 | Pinon | Plastic | 4cm | 1 | - |
21 | Supporting Wheels | - | 3.5cm | 3 | - |
DC motor selection
Total volume=667.2cm^3
Density of foam sheet=0.961gm-cm^3
Mass=density X volume =(0.961 X 667.2)+0.3 =0.941kg
Coefficient of friction=0.85
Force=mass X coefficient of friction
=0.85 X 0.941
=0.8N
Torque=force X r =0.8 X 2.2 =1.76kg/cm
Factor of safety=1.5
Total torque=1.76 X 1.5 =2.64kg/cm
THEREFORE 60 RPM DC MOTOR IS SUITABLE
DC MOTOR SELECTION
Total volume=300cm^3
Mass=Density X volume
=0.96 X 300 =288gm
Force=mass X coefficient of friction =288 X 0.4 115.2N
Torque=Force X r =115.2 X 2.5 =288gm/cm
Factor of safety=1.5
Total torque=288 X 1.5 =432gm/cm =0.432kg/cm
THEREFORE 45 RPM DC MOTOR IS SUITABLE
ADAPTOR SELECTION
Speed of the motor=45 rpm
torque=2.64 kg-cm
Power= 2 X pi X speed X torque/60
Power=2 X 3.14 X 45 X 2.64/60
Power=12V
Therefore Adaptor of 12V is suitable
6.6 3D Model
.ipt files Assembly.zip