Building EVO 4 Competition - Hoglet/HPD_F1 GitHub Wiki

EVO 4 Competition is under development as is this instruction:

Preamble

Before starting to build you should consider that this model can be used as a parking lot basher, a competition racer or something in between.

Parking lot basher.

You do not need adjustments of camber or a differential when driving for fun. So you can use the non adjustable upper arms (2 turnbuckles less) and threaded rods for steering linkage and the simple printed rear axle provided.

Competition.

You might still not need camber adjustment but you should use a better rear axle. Either you buy a third party differential axle or you print and manufacture your own with carbon tubes. Different bearings are needed for all those choices. You also need to print the motor mount in something heat resistant as motors are getting hot during competitions, but you probably already knew that.

Materials

For a the basher then more impact resistant PLA is recomended (Esun PLA+ and Polymaker PolyMax are two great alternatives)

For competition you should consider to print the most exposed parts in something stronger like Prusament PC blend.

BOM

Note: This list contains "hex" screws but you may use equivalent torx, philips or other system of your choice. Lengths are also more of a recommendation, you may often use longer or shorter screws.

Look at this conversion table Screw Standards

Screws

Amount Description Part no Comment
2 M4x20 counter sunk screw ISO 10642 For mounting front wing
2 M4x25 Hexagon head screw ISO 4017 For front axle
2 M3x35 Hexagon head partially threaded ISO 4014 King pins. You might use equivalent socket head screws instead
7 M3x14 counter sunk screw ISO 10642 Pod swivel mounting and steering linkage
50 M3x10 counter sunk screw ISO 10642
2 M3x12 button head screw ISO 7380 For mounting rear wing
2 M3x20 button head screw ISO 7380 Side spring adjustment
6 M3x10 socket head screw ISO 4762 Smooth outside, not serrated!
Ensure socket cap heads for front arm pivots are to specification and have a diameter between 5.32 - 5.5mm, smaller will result in excess play
8 M3x16 grub screw ISO 4026 For side shocks and droop adjustment
1 M2x10 socket head screw ISO 4762 Pod stabilization screw, buy spares as they might bend

Nuts

Amount Description Part no Comment
2 M3 nut ISO 4032 Securing king pin
2 M4 nylock nut ISO 7040 Securing front wheels

Bearings

Amount Description Part no Comment
3 8x12x3.5mm ball bearing Servo saver
4 6x10x3mm ball bearing Front wheels
2 10x15x4mm flanged ball bearing For printed rear axle
2 8x12x3.5mm flanged ball bearing For Carbon rear axle
1 2x6x3mm ball bearing Pod stabilizer

Misc

Amount Description Part no Comment
5 5.8mm ball end Traxxas 1942
2 M3x24mm turnbuckle - For camber. 24mm long threaded M3 rod is also usable
2 M3x35mm turnbuckle - For toe/steering. 35 mm long threaded M3 rod is also usable
1 M3x45mm turnbuckle - For servo linkage. A threaded rod also works
1pr Front Wheels and tyres Ask at your local track or in our discord forum
1pr Rear Wheels and tyres Ask at your local track or in our discord forum
1 Low profile std servo
1 Motor 25.5T or 21.5T sensored brushless or 27-25t brushed
1 Electronic speed controller Suitable to chosen motor
1 RC Transmitter and receiver
1 7.4v LiPo Shorty battery
1 Charger
1 Body See downloads for alternatives
1 Front wing See downloads for alternatives
1 Rear wing See downloads for alternatives

Preparing parts

  • Put balls in their sockets. See to it that balls can move smoothly, see "binding balls" for help. If the ball still binds then you can use a ball screw ( Traxxas 1942 package comes with two) with a Dremel to enlarge it somewhat.
  • Reaming of upper suspension mount: This can be done by using a M3 socket head screw and a dremel.

Assembly videos

The EVO 4 Competition is based on experience of the EVO 3. So looking at the previous videos will probably be enough. If not contact me/us on Discord.

EVO 3 Sport assembly playlist on youtube
EVO 3 Framed rear suspension assembly
EVO 3 Competition front suspension assembly
EVO 3 Transverse battery mod assembly

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