Assembling Manufacturing - FreeYourStream/freedeck-wiki GitHub Wiki

After everything arrived the most fun part of the project can begin. This will explain the Through Hole Design, for all of you doing SMD, we don't think you need a guide on how to assemble your Freedeck

Picture with details on how to do everything will follow later.

Step 1: Gathering components

Onces everything has arrived it's handy to gather everything so you don't have to search for it later. Needed tools:

  • Soldering iron
  • Tin
  • Cutting tool

Tools that mighty be useful during assambling

  • Soldering wick or Desoldering pump
  • Helping hands (PCB holder)
  • Tape
  • A screen with this wiki

Components

Step 2: Soldering the SMD buttons

We start with the hardest part of this build. Soldering the SMD buttons on to the PCB.

Start with your blank PCB The blank PCB

Pre-tin one pad (those silver shiny parts) per switch (as indicated by the SW label)

Grab the button with a pair of tweezers as shown below. How to pick up the buttons

Now heat the pin of the button of the pad that you have pre-tinned. Onces its soldered on, solder the other pad. Soldering 1 button

Repeat this 6 times with all the buttons. The result should look something like this. Result after step 1

Step 3: Solder the SD card reader

The SD card reader often comes with the headers bend 90 degrees. SD card reader

For use on the freedeck you should bend them back so they fit easily on the PCB. Grab a tool you seem fit for this, or use your hands to bend them Grabing the pin One pin bended All pins bended

The reader should be on the side the buttons are not on, the pins should be on the size with the buttons Pins are on the button side

We advice to solder 1 pin. As shown below. this makes it so it can be adjusted to be paralell to the PCB (For the best result) Align

Heat the one soldered one to align it. Onces you're satisfied with the result, solder the rest. Do not use too much tin on those pins. The groundplane might be a bit harder to solder since it needs more time to warm up. Keep this in mind when soldering to give this pin some more time to flow.

The result should look like this: Result after soldering the SD reader

Cut the pins as close to the solder joints as possible. If you don't cut them you will have problems with the oleds later on. clipped pins of the SD card

Step 4: Soldering the multiplexers

! WARNING for PI PICO check pcb markings for orientation
! The multiplexers are rotated 180° on the freedeck-pico compared to the freedeck-micro. (thx @IAmOrion)

(If you are uncertain about this step, you can also use IC-Sockets to solder, and mount the IC's in there)

The IC's should be soldered in the right orientation. If not, they wont work and you have the risk of blowing the multiplexers. How to position the multiplexers On the multiplexers there is a little cut out on one of the ends. This should correpond with the chipout on the PCB layout.

The IC won't fit directly into the footprint, you need to bend them carefully. My advice is to use a flat surface to bend them equally. Bending the pins

Carefully turn around the PCB, and solder the multiplexers. Solder the 2 opposite pins so you can easily adjust the IC to make it look good Soldering Tip

Cut the access parts of the pins. The result shoud look like this: soldered multiplexers

Step 5: Soldering the arduino headers

In step 5 we only solder the headers of the arduino to the PCB. Do not solder the arduino on to the PCB yet. Otherwise you can't solder the oleds in the next step.

Place the headers in the footprint

Then solder one pin on both headers and place the arduino on it. Make sure it fits, if not, adjust the pins.

The result: Solder headers

Step 6: Soldering the Oleds

If you want the freedeck enclosed with a self printed 3D enclosure, you should trim the header on top of the oleds so its flush with the top of the screen.

To solder them, do it one by one. Solder 1 pin of the connector, heat it, and adjust. The best result you can get is when they are all aligned nicely (also the best look inside of a enclosure).

Onces you're happy with it, solder the rest of the pins

Step 7: Soldering the arduino

Not that quick! Please check first for shorts! If there are any, resolve them first! A short will heat up the micro and can kill it. Be warned

After all the screens are soldered on, you can solder the arduino on to the headers.

Next step

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