6.RESOURCE SPECIFICATIONS - CEER-G/G6 GitHub Wiki

MECHANISM:


The doors fixed on compartment will move to open and close the compartment using linkage mechanism. It will take the input from MIT app. i.e. after entering the correct password compartment will open.


MATERIAL LIST


1. Acrylic sheets

2. Links

3. Hinges

4. DC motors

5.Bluetooth module

6. Wheels

7. L-clamps

8. Nuts & bolts

9. Adapter

10. Breadboard

11. Wires

12. Arduino uno

13. Power jack

14. Relay


6.1 MOTOR SIZING


MOTORS FOR MOVING UNIT

Assume motor mass=300 gm

Mass of links=150 gm

Selected material is acrylic sheet

There is no load placed on sheet

Density of acrylic sheet=1.15 gm/cm^3

Density of foam sheet=0.35 gm/cm^3

Given dimensions are,

Length of sheet A=30 cm

Width of sheet A=30 cm

Thickness of the sheet A=0.4 cm

Length of sheet F=30 cm

Width of sheet F=15 cm

Thickness of the sheet F=0.4 cm


Volume of sheet A=30 * 30 * 0.5

v(A)=360cm^3

Mass of sheet A=Density*Volume

M(A)=0.414 kg

Volume of sheet F=30 * 15 *0.4

v(F)=180cm^3

Mass of sheet F=Density*Volume

M(F)=0.063 kg


There are 5 acrylic sheets of same dimensions

There are 2 foam sheets of same dimensions


Total load=2 * Motor mass+4 * M(A)+2 * M(F)+Mass of links

L=0.600+2.07+0.126+0.150

L=2.946 kg


Force=mg*u

F=2.946*0.25

F=0.7365 kg


Torque=Force*Radius

T=0.7356*4

T=2.964 kg-cm

Torque * FOS=2.964*1.5=4.419 kg-cm

We are using two motors

Torque on one motor=2.2095

We can choose 2 motor of 60 rpm each can sustain torque up to 3.6 kg-cm


MOTOR FOR LINKAGE MECHANISM

Assume motor mass=300 gm

Mass of links=150 gm

Selected material is acrylic sheet

Given dimensions are,

Length of sheet F=30 cm

Width of sheet F=15 cm

Thickness of the sheet F=0.4 cm

Volume of sheet F=30150.4

v(F)=180cm^3

Mass of sheet F=Density*Volume

M(F)=0.063 kg


There are 2 foam sheets of same dimensions

Total load=Motor mass+2 * M(F)+Mass of links

L=0.300+0.126+0.150

L=0.576 kg


Force=mg*u

F=0.576*0.25

F=0.144 kg

Torque=Force*Radius

T=0.144 * 12.5

T=1.8 kg-cm

Torque * FOS=1.8 * 1.5=2.57 kg-cm

We can choose 1 motor of 60 rpm WHICH can sustain torque up to 3.6 kg-cm


Motor(DC) Torque(kg-cm) Speed(rpm)
Motor 1 2.2095 60
Motor 2 2.2095 60
Motor 3 2.57 60


6.2 ADAPTER SELECTION

For DC motor

Operating voltage=12V

Current required=300 mA

Multiplying with factor of safety

Total current is

0.300 * 1.2=0.36 A

For 3 DC motors

Total current=3*0.36=1.08A

12V and 1.5 A adapter can be choose to operate a DC motor


For Arduino

Operating voltage=9V

current required=20mA

No. of pins to be used=8

Total current is

0.20 * 8 * 1.2=1.92 mA

9V and 2A adapter can be choose to operate an Arduino



6.3 POWER CALCULATION

FOR MOTOR

current required=300mA=0.3A

Operating voltage=12V

Power=V * I=1.08 * 12

Power=12.96 W

FOR ARDUINO

current required=300mA=0.3A

Operating voltage=9V

Power=V * I=1.92 * 9

Power=17.28 W

TOTAL POWER=30.24 w