Tool Manifest - BenningtonCS/Telescope-2014 GitHub Wiki

  • Drill Press
    • In Metal Shop
  • Soldering station
    • The physics lab has a soldering iron + solder
    • Erick also has butane-powered solder kit
  • Socket wrench/set
    • Standard set
    • for dish and base assembly
  • Wire cutter/stripper
    • Erick has some
    • In Physics lab tool box
  • Needle Nose Pliers
    • In Physics lab tool box
  • Labeler
  • Ruler
  • Scissors
  • Electrical Tape
    • In Physics Lab tool box
  • Screwdriver
  • Utility Knife

Assembling the LNA and Feed

Tool Description
Soldering iron + solder soldering components as specified by Haystack documentation
Wire cutter/ strippers cutting 22 gauge copper wire
Screwdriver assembling box of LNA
Labeler labeling LNA
Hacksaw cutting styrofoam
Metric measuring tape measuring styrofoam, and helix position
Drill press and 1/4" bit drilling hole into styrofoam, LNA baseplate, cake pan, pc board
X-acto knife cutting copper tape
Straight edge cutting copper tape
Marker marking position of helix

Assembling the Dish

Tool Description
Socket wrench set bolting arms onto center
Hammer and tap marking ends of arms and outer band to make drilling holes easier
Handheld Riveter/ rivets riveting the outer band and strips over mesh on the arms.
Hacksaw
Power drill + Drill bit drilling holes to place rivets connecting outerband, mesh, strips, and dish arms
Safety Gloves for your fingers
Pliers Useful for bending mesh when wrapping around edge
Tin Snips cutting mesh
Pen/Marker mark hole locations pre-drilling
Electric Tape To make guides for cutting mesh

Building the Mount

Tool Description
Safety glasses Eye protection for grinding
Welding Gloves Hand protection
Welding helmets Eye protection
Respirators To mitigate inhalation of steel dust
MIG welder For welding all the components together
Grinders with various heads a steel brush head for cleaning surfaces to be welded and a carbide head for fabrication
Hydraulic metal Band saw For cutting the pipe
Plasma Cutter For cutting steel sheeting
C Clamps For holding components while welding
Large roofing square Useful for making sure things are perpendicular

Attaching Arms

Tool Description
Rivet gun For attaching cake pan receiver to arms
Band Saw For making custom L brackets to attach cake pan to dish arms
Drill Press For making custom L brackets to attach cake pan to dish arms
5mm crescent wrench For tightening arm to dish fasteners
Flexible tape measure For spacing arms evenly around a dish

Mounting Dish

Tool Description
Socket Wrench + socket set For bolting the rotor to the mount and the dish to the rotor
Ladder Somewhere to stand while tightening fasteners
Tap and die For minor adjustments to mounting plate if customized holes are required