MEMS Fabrication ‐ Quick Reference - BikeLinc/MEMS GitHub Wiki

      1. Quick Reference: MEMS Fabrication
        1. Materials
Category Material Description / Deposition
Structural
Polysilicon Mechanical structures (beams, springs); LPCVD from SiH₄
SiO₂ Insulation/mechanical layer; thermal oxidation or PECVD
SU‑8 High‑aspect‑ratio photoresist; spin‑coat + UV lithography
Conductive
Aluminum (Al) Interconnects; sputtering or evaporation
Gold (Au) Electrodes, bonding pads; evaporation or sputtering
Titanium (Ti) / Chromium (Cr) Adhesion/barrier layers; sputtering or evaporation
Platinum (Pt) Sensors/electrodes; sputtering or evaporation
Piezoelectric
PZT Actuation/sensing; sol‑gel spin‑coat or sputtering
AlN CMOS‑compatible; reactive sputtering
ZnO Piezo layer; sputtering or CVD
Thermal & Resistive
Poly‑Si Heaters/thermistors; LPCVD
Platinum (Pt) RTDs; sputtering or evaporation
NiCr Thin‑film resistors; sputtering or evaporation
Sacrificial
SiO₂ Common sacrificial layer; thermal oxidation or PECVD
Photoresist Patternable support; spin‑coat
Polyimide Flexible sacrificial; spin‑coat + bake
Substrates
Silicon Standard; <100> or <111> orientation
SOI Buried oxide for release; device layer over BOX
Glass / Quartz Optical/RF; anodic bonding (glass) or stable resonance (quartz)
Polymers Flexible MEMS; e.g. Kapton, PDMS
        1. Unit Processes
Stage Process Key Notes
Lithography
Photoresist coat Spin-coat light‑sensitive polymer
Exposure UV or e‑beam through mask
Development Remove exposed (or unexposed) areas
Deposition
CVD LPCVD/PECVD for SiO₂, Si₃N₄, polysilicon
PVD Sputtering/evaporation for metals & piezo
Electroplating Thick metals via electrolytic bath
Etching
Wet etch Chemical baths (KOH, HF); anisotropic/isotropic
Dry etch RIE/DRIE for high‑aspect structures
Oxidation & Doping
Thermal oxidation Grow SiO₂ for insulation/sacrificial
Ion implantation Introduce dopants (B, P)
Diffusion High‑T dopant drive‑in
Bonding & Packaging
Anodic bonding Glass‑to‑Si at ~300 °C, HV
Fusion bonding Wafer‑to‑wafer at >800 °C
Adhesive bonding Polymer/epoxy interlayer
Release
Sacrificial etch Remove layer (e.g., HF on SiO₂)
Critical point dry Prevent stiction on release
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